XDP Powerstroke Solution with Ford Factory Head Gaskets

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Alignment Dowel Size:
2003-2007 Ford 6.0L Powerstroke
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The Best Solution for your 6.0L Ford Powerstroke Diesel. This kit includes everything needed to fix all the major problems with the 6.0L Powerstroke. No more stretched bolts, blown head gaskets, white smoke from the EGR cooler, or defective EGR Valves.

We have put all the best names in the industry together in one complete kit to simplify ordering and to make sure you get everything you need to do the job right the first time.

Note: Installation of EGR Delete will cause trouble codes on 05-07 model year trucks. The use of aftermarket tuning is required.

*For use on trucks built 9/30/03 and later.

• XDP Installer Series EGR Delete Kit w/ Up-Pipe
• Ford Factory Head Gaskets
• Ford Exhaust Gaskets
• ARP Head Stud Set
• Ford Factory Oil Cooler Kit
• Ford Factory Oil Cooler Screen     
• Ford Factory Intake Gaskets
• Ford Factory Turbo Hardware / O-Ring Kit

XDP Complete Installer Series EGR Delete Kit w/ Up-pipe

The XDP Installer Series EGR Delete Kit is designed to completely replace the Exhaust Gas Recirculation system (EGR) found on your 6.0L Powerstroke equipped Ford Super Duty. The factory EGR system is prone to many issues such as stuck EGR valves to leaking EGR coolers and even pressurization of the cooling system.

Oil Cooler

Ford's newest version oil cooler for the 6.0L Powerstroke. Thicker internal fins minimize the chance of cooler failure. This is a new Ford OEM (not re-manufactured) oil cooler. Includes gaskets for installation.

Oil Cooler Screen

A Ford design update changed the oil screen material from a cloth screen which came on all 03-07 6.0L engines to a stainless steel screen. This change allows for better filtration of particles in oil and will not tear like the original cloth screen.   

Intake Gaskets

Removal of the intake manifold is necessary to install the oil cooler. As a result, we supply you with a new set of intake manifold gaskets.

Turbo Bolt / O-Ring Kit

New mounting bolts for re-installation of the turbo and pedestal. New spacer washers and line clip along with new O-Rings for the oil return and pick up lines going to and from the turbo. Also included is a new paper gasket that fits in-between the turbo and turbo pedestal.

Head Gaskets

Ford Factory OEM 6.0L Powerstroke head gaskets. Please check build date for proper dowel size before ordering gaskets.

  • 18 mm Alignment Dowels (XD146) - Manufactured September 30, 2003 - Jan 11, 2006 (verify that the  icp sensor is located on the passenger side valve cover above the glow plug control module)
  • 20 mm Alignment Dowels (XD147) - Manufactured  January 12, 2006 and newer

Head Studs

ARP makes the best and strongest cylinder head studs on the market today. Your 6.0L came from the factory with head bolts. The factory head bolts were designed to stretch but over time the bolts stretch past the designed length and allow the gaskets to leak. With ARP head studs there is no more stretch or issues with blown head gaskets.

Exhaust Gaskets

We supply you with a new set of Ford OEM exhaust gaskets. The gaskets are coated with a hi-temp coating.

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