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USD 372.99
Part #: AFE46-90077

AFE 46-90077 BladeRunner EGR Cooler With Gaskets

2004-2007 Ford 6.0L Powerstroke (Square Cooler)
Part #: AFE46-90077
Temporarily Out of stock - More on the way!

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The AFE 46-90077 BladeRunner EGR Cooler With Gaskets is an excellent way to repair the leaking or clogged EGR cooler in your 2004-2007 Ford 6.0L Powerstroke. This 100% all new tig welded EGR cooler features 7-large diameter tubes with walls twice as thick as the factory cooler to extended cooler life and minimize potential clogging of the cooler. Constructed out of stainless-steel components that welded, not brazed and factory pressure tested for leaks and failure points, these EGR coolers are engineered for durability. This kit comes with all the gaskets needed for the removal and installation of the EGR cooler for a trouble-free installation.

  • No Core Charge
  • Direct-Fit Replacement
  • Stainless-Steel Construction


  • MFG. Number 46-90077
  • Manufacturer Name AFE
  • Shipping Weight 8.00 lb.
  • Shipping Length 22 in.
  • Shipping Width 5 in.
  • Shipping Height 5 in.
  • Fuel Type Diesel
  • UPC 802959461815
  • Prop 65 WARNING: Cancer & Reproductive Harm -


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XDP continues to closely monitor the COVID-19 (Coronavirus) outbreak. As an integral part of the automotive supply chain, at this point all call centers and distribution centers remain fully operational to ensure we keep vital service components flowing to vehicles used in transport of goods and emergency response. To ensure the health of our employees, families, and customers, we have made the following procedural changes:

  • UPDATE: Effective 6/1 Customer Service resumes normal business hours of M-F 8:30 – 9:00pm EST.
  • Effective 3/18 we have decided to temporarily close both of our retail stores in NJ and NV.
  • Our technical sales team remains available Mon-Fri 8:30am-9pm and Saturday 10:30am-7pm EST.
  • All employees have been encouraged to follow the CDC's recommendations at home and in the workplace.
The circumstances of this virus are fast moving, as such, we will continue to update you with any further operational adjustments as needed. As always, we value your business and appreciate your patience as we manage this situation together.
Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.