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Part #: AFE46-90087

AFE 46-90087 BladeRunner EGR Cooler

2003-2004 Ford 6.0L Powerstroke (Round Cooler) (Built Before 9/22/03)
Part #: AFE46-90087
$323.94 $ $291.55
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The AFE 46-90087 BladeRunner EGR Cooler for your 2003-2007 Ford 6.0L Powerstroke provides an affordable solution to the common failure of the factory style EGR Coolers. This EGR cooler is a 100% new unit, not remanufactured. The cooler tubes are larger in diameter than the factory tubes to reduce clogging, and have a thicker wall to extend service life and resist failure. The unit is TIG-welded and pressure tested at the factory.

New Construction:
aFe EGR coolers are constructed from new stainless steel components. All connections are welded, not brazed, for reliability.

Direct-Flow Design:
7-large diameter flow-through tubes resist clogging, resulting in extended life of the cooler. The wall thickness of the heat exchanger tubes are more than twice as thick then the factory tubes.


  • Fully Pressure Tested
  • Durable Stainless Steel Construction 
  • Thick-Walled Heat Exchanger Tubes 
  • Direct-Flow Design To Reduce Clogging 
  • 100% Hand TIG-Welded By Certified Craftsmen
  • Silicone Hose Designed For Longer Service Life 


  • MFG. Number 46-90087
  • Manufacturer Name AFE
  • Shipping Weight 7.00 lb.
  • Shipping Length 26 in.
  • Shipping Width 5 in.
  • Shipping Height 5 in.
  • UPC 802959463857
  • Prop 65 WARNING: Cancer & Reproductive Harm -


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Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.