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USD 995
Part #: BD1042525

BD-Power 1042525 Cool-It Intercooler

2003-2009 Dodge 5.9L/6.7L Cummins
Part #: BD1042525
★★★★★ ★★★★★ 3 Reviews
$995.00 $895.50
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Lower temperatures, while increasing power, and engine efficiency in your 2003-2009 Dodge 5.9L/6.7L Cummins with the BD-Power 1042525 Cool-It Intercooler. Built with streamlined external air passages that improve cooling while offering less fan noise, and less blade resistance, plus, improving efficiency of the radiator and air conditioning heat exchangers. Designed through testing at 100+ psi turbo boost pressure and 500F turbo outlet temperatures, BD's extra thick end tanks provide strength and a long life without ballooning and cracking.

Traditional stuffed tube designs are commonly used on stock applications with boost pressures of 20-40 psi and 200-300F inlet temperatures. These tubes have a thin wall and 82% heat conductivity transfer. Higher boost pressures and temperatures will cause breaking of fin-to-wall welds resulting in tubes ballooning and reduced heat transfer. Which is why many factory intercoolers fail to cool at higher horsepower levels. 

BD-Power's Micro Extruded Tube design is for applications producing 20-100 psi of boost pressure and inlet temperatures of 500+F. The tubes have a 0.025 wall thickness and are designed with enhanced inner fins that add to performance and already strong support structure resulting in a 95% heat conductivity transfer. No cracking or separation occurred when tested at over 400 psi with the BD-Power Cool-It Intercooler.

  • Extruded Tube Design 
  • Extra Thick Cast End Tanks 
  • Includes Everything Needed For Installation
Includes: Intercooler, (2) Intercooler Boots, (4) Clamps, Hardware & Instructions 


  • MFG. Number 1042525
  • Manufacturer Name BD-Power
  • Shipping Weight 63.00 lb.
  • Shipping Length 44 in.
  • Shipping Width 7 in.
  • Shipping Height 3 in.
  • Fuel Type Diesel
  • UPC 019025005075
  • Prop 65 WARNING: Cancer & Reproductive Harm -


Currently Viewing Reviews with a rating of 5. Click here to reset.
★★★★★ ★★★★★
5.0/5 Stars out of 3 Reviews
Easy to install - will work with an 09
(NJ) | April 11th, 2010
Great product! Easy to install & very well built. My intake temps are now 15 degrees over ambiant at full operating temperature on a warm day!If you own an 09 with the 6.7, this part will fit with no issues. I had to do NO modifications whatsoever. Even though BD states 2003-2008, this will fit your 2009.I highly recommend this item.
Does as promised
(South Texas) | April 9th, 2012
Living in south Texas you will find that it is very hot down here. Even on the hottest of days(even before I installed my BD Super B Special) I had drops of 100-150 degrees. With the EGT probe mounted just above the flange I definitely have an accurate guage reading. My truck is a 2wd quad cab and at night I've seen as low as 590 degrees at 70mph with the BD Pulse exhaust manifold, the BD Super B Special, and the BD Cool-It intercooler. I also added the BD metal boost tube for the driver side as the existing one is plastic. Definitely worth the wait/money.
(New Jersey) | August 26th, 2015
Just installed this intercooler and air tube and had no issues installing it on my 07 5.9 ram. Smoother power band and lower exhaust temps. 100 deg easy.

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Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.