BD-Power 1042700 Cool-It Intercooler

1999-2003 Ford 7.3L Powerstroke
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The BD-Power 1042700 Cool-It Intercooler is designed with streamlined external air passages that improves engine cooling while offering less fan noise and less blade resistance, plus, improving engine power and efficiency of the radiator and air conditioning heat exchangers. Designed through testing at 100+ psi turbo boost pressure and 500F turbo outlet temperatures, our extra thick cast end tanks with support struts have integrity and long life without ballooning and cracking.
Stuffed Tube designs are commonly used on stock applications with boost pressures of 20-40 psi and 200-300F inlet temperatures. The tubes have a thin wall and 82% heat conductivity transfer. Higher boost pressures and temperatures will cause breaking of fin-to-wall welds resulting in tubes ballooning and reduced heat transfer.

Micro Extruded Tube design is for applications producing 20-100 psi of boost pressure and inlet temperatures of 500+F. The tubes have a 0.025” wall thickness and designed enhanced inner fins that add to performance and already strong support structure resulting in a 95% heat conductivity transfer. No cracking or separation occurred when tested at over 400 psi.
The lower the turbo boost pressure drop across the CAC (inlet vs. outlet) the higher the volume flow the more volume of air that can flow through the CAC and the higher the turbo boost pressure will result in lower exhaust gas temperatures (EGT).

  • Extruded Tube Design
  • Extra Thick Cast End Tanks
  • Includes Everything Needed For Installation

Includes: Intercooler, Mounting Brackets, 2 Intercooler Boots, Hardware & Instructions

Mfg. Number:

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(79 Ratings, 1 Review) Average Rating:
close but not so close.
2001 f350 (United States) 2/22/2016 9:38 PM
I choose bd intercooler because it is supposedly the best. The fitment of intercooler is off. The mounts do not line up with the top cross bar mounting positions. The directions for moving the transmission cooler are way off. I had to make my own mounting system for cooler since they did not send enough hose to reroute cooler. Either they need to send more hose with the system or change mounting style.