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Part #: BD1090201

BD-Power 1090201 EGR Cooler

2003-2004 Ford 6.0L Powerstroke (Round Cooler) (Built Before 9/22/03)
Part #: BD1090201
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BD-Power 1090201 EGR Cooler eliminates the common failure points in the OEM units that can cause coolant to leak into the cylinders creating a hyrdolock condition which will damage the head gaskets and possibly the heads themselves. Water deflectors are also added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert, and, come with a 5-year limited warranty.

BDs replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints.

  • Uses Water Deflectors To Increase Turbulence To Coolant Flow 
  • Exchange Units Are Pressure Tested 
  • No Performance Tuner Required Will Not Throw Codes
  • 5-Year Warranty
This improved Round-style EGR cooler fits all 6.0L Fords made BEFORE 9/22/03.


  • MFG. Number1090201
  • Manufacturer NameBD-Power
  • Shipping Weight6.00 lb.
  • Shipping Length28 in.
  • Shipping Width7 in.
  • Shipping Height7 in.


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Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.