{"id":12423,"date":"2025-03-24T20:24:04","date_gmt":"2025-03-24T20:24:04","guid":{"rendered":"https:\/\/www.xtremediesel.com\/blog\/?p=12423"},"modified":"2025-05-14T19:52:40","modified_gmt":"2025-05-14T19:52:40","slug":"banks-monster-ram-intake-heater-grid-upgrade","status":"publish","type":"post","link":"https:\/\/www.xtremediesel.com\/blog\/2025\/03\/24\/banks-monster-ram-intake-heater-grid-upgrade\/","title":{"rendered":"Banks Monster-Ram Intake &amp; Heater Grid Upgrade"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/www.xtremediesel.com\/xtreme-diesel-performance-xdp-search?q=Banks+Monster-Ram+Intake+Heater+Grid+Upgrade\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"439\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/image-11-1024x439.jpeg\" alt=\"Banks Monster-Ram Intake &amp; Heater Grid Upgrade\" class=\"wp-image-12435\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/image-11-1024x439.jpeg 1024w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/image-11-300x129.jpeg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/image-11-768x329.jpeg 768w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/image-11.jpeg 1400w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/a><\/figure>\n\n\n\n<p>&nbsp;<br>The Intake Air Heater, also known as a heater grid, is an essential component in Dodge Ram 6.7L diesel engines to ensure efficient cold-weather starts. However, the factory heater assembly can become a serious liability. One of the biggest design flaws of the stock configuration is the fastener on the underside of the intake plate.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"507\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_6.jpg\" alt=\"Heater Grid\" class=\"wp-image-12494\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_6.jpg 600w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_6-300x254.jpg 300w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/figure><\/div>\n\n\n<p><\/p>\n\n\n\n<p>Over time, the nut and bolt can melt due to high amperage draw from the heater circuit. Vibration from the engine can then cause it to fall down into the intake plenum. Without anywhere else to go, this damaged fastener typically makes its way into cylinder #6. This can result in bent valves, damaged pistons, and even the need for a complete engine rebuild or replacement due to catastrophic engine failure.&nbsp;&nbsp;&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"450\" data-id=\"12442\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_4_web.jpg\" alt=\"\" class=\"wp-image-12442\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_4_web.jpg 800w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_4_web-300x169.jpg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_4_web-768x432.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"450\" data-id=\"12443\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_5_web.jpg\" alt=\"\" class=\"wp-image-12443\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_5_web.jpg 800w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_5_web-300x169.jpg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_5_web-768x432.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure>\n<\/figure>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>What is a Heater Grid?<\/strong>&nbsp;<\/h2>\n\n\n\n<p>Unlike traditional glow plugs found in other diesel engines, the Dodge Ram 6.7L diesel, much like its predecessor the 5.9L, utilizes a heater mounted between the intake manifold (or elbow) and cylinder head. This system works by heating the incoming air before it reaches the cylinders, helping ensure optimal combustion in cold start conditions. However, the stock design restricts airflow, reducing throttle response and overall engine efficiency.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"450\" data-id=\"12447\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_7_web-1.jpg\" alt=\"Heater Grid Bolt\" class=\"wp-image-12447\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_7_web-1.jpg 800w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_7_web-1-300x169.jpg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_7_web-1-768x432.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"450\" data-id=\"12448\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_8_web.jpg\" alt=\"Corroded Heater Grid Bolt\" class=\"wp-image-12448\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_8_web.jpg 800w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_8_web-300x169.jpg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_8_web-768x432.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure>\n<\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"682\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Davs_GridHeater-1024x682.jpg\" alt=\"\" class=\"wp-image-12469\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Davs_GridHeater-1024x682.jpg 1024w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Davs_GridHeater-300x200.jpg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Davs_GridHeater-768x512.jpg 768w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Davs_GridHeater-1536x1024.jpg 1536w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Davs_GridHeater.jpg 2000w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Common Causes of Grid Heater Failure<\/strong>&nbsp;<\/h2>\n\n\n\n<p>Failure is typically caused by three main factors: amperage draw, vibration, and time.&nbsp;The amperage draw&nbsp;caused by the heater circuit can melt the fasteners, causing them&nbsp;to loosen. Continuous engine vibrations further contribute to the nut falling into the intake. Additionally, as the vehicle ages, wear and tear can increase the likelihood of failure, making older models particularly susceptible to this dangerous issue. Fortunately, Banks, a leader in diesel engineering, has developed a solution to eliminate this risk, the Banks Monster Ram Intake &amp; Heater Grid Upgrade.&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"450\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_10_web-4.jpg\" alt=\"\" class=\"wp-image-12539\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_10_web-4.jpg 800w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_10_web-4-300x169.jpg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_10_web-4-768x432.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure><\/div>\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>The Consequences of Grid Heater Failure<\/strong>&nbsp;<\/h2>\n\n\n\n<p>Numerous documented cases from Banks highlight the devastating effects of grid heater failure such as:&nbsp;<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Abe\u2019s Ram 6.7L Failure: <\/strong>Abe\u2019s 2017 Ram 6.7L experienced grid heater failure at just 100k miles. Despite purchasing a Banks Monster Ram as a preventative measure, he delayed installation. Unfortunately, only five miles into a trip, his engine began to knock and stumble. The grid heater bolt had broken off, destroying piston #6, bending both intake valves, and cracking the head. His repair bill reached five digits, proving how costly this failure can be.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Crisis Averted: <\/strong>Chris, a Ram 3500 owner, installed the Banks Monster-Ram intake with the grid heater upgrade as a precaution. Upon removing the OEM intake, he found corrosion on the bolt, indicating it was only a matter of time before failure occurred. By upgrading, he avoided catastrophic engine damage and experienced a slight increase in fuel mileage during a 2,300-mile trip.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Anthony\u2019s Ram 6.7L Failure: <\/strong>Anthony\u2019s 2017 Ram 6.7L began exhibiting a faint knocking sound a week after an oil change. A month later, the engine catastrophically failed in the middle of the road. Upon inspection, the #6 cylinder was completely destroyed, with missing valves and a pulverized head. Later, after learning about the grid heater bolt issue, Anthony realized his failure matched the known problem. He installed the Banks Monster Ram to protect his rebuilt engine from future failures.&nbsp;<\/li>\n<\/ul>\n\n\n\n<p>Owners who have experienced these failures often face costly repairs, extended downtime, and even require complete engine replacements. To prevent these risks, Ram owners must consider a more reliable solution.&nbsp;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><a href=\"https:\/\/www.xtremediesel.com\/xtreme-diesel-performance-xdp-search?q=Banks+Monster-Ram+Intake+Heater+Grid+Upgrade\"><img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"600\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/42797-PC_Banks.jpg\" alt=\"42797-PC_Banks\" class=\"wp-image-12482\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/42797-PC_Banks.jpg 600w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/42797-PC_Banks-300x300.jpg 300w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/42797-PC_Banks-150x150.jpg 150w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/figure><\/div>\n\n\n<p><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>The Banks Monster: A Game-Changing Solution<\/strong>&nbsp;<\/h2>\n\n\n\n<p>Banks has engineered a high-quality alternative to the factory grid heater, the <strong><a href=\"https:\/\/www.xtremediesel.com\/xtreme-diesel-performance-xdp-search?q=Banks+Monster-Ram+Intake+Heater+Grid+Upgrade\">Banks Monster-Ram Intake &amp; Heater Grid Upgrade<\/a><\/strong>. This intake system replaces the restrictive stock components and eliminates the failure-prone bolt issue while also improving airflow and engine efficiency.\u00a0<\/p>\n\n\n\n<p><strong>Key Features of the <a href=\"https:\/\/www.xtremediesel.com\/xtreme-diesel-performance-xdp-search?q=Banks+Monster-Ram+Intake+Heater+Grid+Upgrade\">Banks Monster-Ram Intake &amp; Heater Grid Upgrade<\/a>:<\/strong>\u00a0<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>\u201cFailure-Proof\u201d Design:<\/strong> The Monster Ram system includes a high-flow billet intake plate, eliminating the stock heater assembly. Instead, it uses a high-flow Banks coil heater mounted securely into the top of the casting, ensuring no loose bolts can fall into the engine.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Optimized Airflow and Pressure Distribution: <\/strong>The Monster Ram improves airflow from the intercooler, flowing 72.7 lbs\/min compared to the stock\u2019s 38.6 lbs\/min\u2014an 88.3% improvement that enhances engine efficiency and performance.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Quicker Throttle Response and Fuel Economy: <\/strong>The free-flowing design increases oxygen-rich air intake, improving combustion and throttle response while also raising boost without increasing turbine drive pressure.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Banks Coil Heater:<\/strong> The Banks exclusive coil heater sits vertically inside the Monster-Ram without hindering airflow. This allows the factory grid heater to be replaced with the Banks Billet Intake Plate.&nbsp;<\/li>\n<\/ul>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><a href=\"https:\/\/www.xtremediesel.com\/xtreme-diesel-performance-xdp-search?q=Banks+Monster-Ram+Intake+Heater+Grid+Upgrade\"><img loading=\"lazy\" decoding=\"async\" width=\"600\" height=\"475\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Monster-Ram-Intake-1.jpg\" alt=\"\" class=\"wp-image-12491\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Monster-Ram-Intake-1.jpg 600w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Monster-Ram-Intake-1-300x238.jpg 300w\" sizes=\"auto, (max-width: 600px) 100vw, 600px\" \/><\/a><\/figure><\/div>\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"506\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Stock-vs-Banks.gif\" alt=\"\" class=\"wp-image-12456\"\/><\/figure><\/div>\n\n\n<h2 class=\"wp-block-heading\"><strong>Conclusion<\/strong>&nbsp;<\/h2>\n\n\n\n<p>The Dodge Ram grid heater failure is a serious issue that can lead to catastrophic engine damage and expensive repairs. The factory heater grid\u2019s design flaw poses an unnecessary risk, but Banks has developed the solution, the <strong><a href=\"https:\/\/www.xtremediesel.com\/xtreme-diesel-performance-xdp-search?q=Banks+Monster-Ram+Intake+Heater+Grid+Upgrade\">Monster-Ram Intake &amp; Heater Grid Upgrade<\/a><\/strong>. By upgrading to the Banks Monster Ram, these owners can eliminate the risk of failure while improving their engine\u2019s airflow, performance, and longevity.\u00a0<\/p>\n\n\n\n<p><\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><a href=\"https:\/\/www.xtremediesel.com\/xtreme-diesel-performance-xdp-search?q=Banks+Monster-Ram+Intake+Heater+Grid+Upgrade\"><img loading=\"lazy\" decoding=\"async\" width=\"720\" height=\"404\" src=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_17_web.jpg\" alt=\"\" class=\"wp-image-12457\" srcset=\"https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_17_web.jpg 720w, https:\/\/www.xtremediesel.com\/blog\/wp-content\/uploads\/2025\/03\/Banks_Monster-Ram_17_web-300x168.jpg 300w\" sizes=\"auto, (max-width: 720px) 100vw, 720px\" \/><\/a><\/figure><\/div>\n\n\n<p><\/p>\n\n\n\n<p><strong>References:\u00a0<\/strong><br>https:\/\/official.bankspower.com\/insider_news\/grid-heater-crisis-averted\/<br>https:\/\/bankspower.com\/products\/monster-ram-42804-ram-3500-4500-5500-cummins-chassis-cab-monster-ram#heater<br>https:\/\/www.xtremediesel.com\/blog\/2021\/02\/22\/hot-stuff-diesel-glow-plugs-and-heater-grids\/<br>https:\/\/official.bankspower.com\/insider_news\/waiting-would-have-killed-his-ram\/<br>https:\/\/official.bankspower.com\/insider_news\/another-failure-on-ram-grid-heater-bolt\/<br>https:\/\/official.bankspower.com\/insider_news\/grid-heater-crisis-averted\/<br>https:\/\/official.bankspower.com\/insider_news\/this-is-what-ram-engine-failure-looks-like\/<br>https:\/\/official.bankspower.com\/insider_news\/failure-proofing-a-ram\/<\/p>\n\n\n\n<p><br><\/p>\n","protected":false},"excerpt":{"rendered":"<p>&nbsp;The Intake Air Heater, also known as a heater grid, is an essential component in Dodge Ram 6.7L diesel engines to ensure efficient cold-weather starts. However, the factory heater assembly can become a serious liability. One of the biggest design flaws of the stock configuration is the fastener on the underside of the intake plate. [&hellip;]<\/p>\n","protected":false},"author":26,"featured_media":12547,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[65,3],"tags":[],"class_list":["post-12423","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-new-products","category-dodge-ram","the-post-small"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Banks Monster-Ram Intake &amp; Heater Grid Upgrade - XDP Blog<\/title>\n<meta name=\"description\" content=\"The Intake Air Heater, also known as a heater grid, is an essential component in the Dodge Ram 6.7 diesel but can become a serious liability.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.xtremediesel.com\/blog\/2025\/03\/24\/banks-monster-ram-intake-heater-grid-upgrade\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Banks Monster-Ram Intake &amp; 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