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EGR Coolers & Components

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AFE 46-90087 BladeRunner EGR Cooler 30138 7.00 AFE 46-90087 BladeRunner EGR Cooler
$ 323.95
The AFE 46-90087 BladeRunner EGR Cooler for your 2003-2007 Ford 6.0L Powerstroke provides an affordable solution to the common failure of the factory style EGR Coolers. This EGR cooler is a 100% new unit, not remanufactured. The cooler tubes are larger in diameter than the factory tubes to reduce clogging, and have a thicker wall to extend service life and resist failure. The unit is TIG-welded and pressure tested at the factory. New Construction: aFe EGR coolers are constructed from new stainless steel components. All connections are welded, not brazed, for reliability. Direct-Flow Design: 7-large diameter flow-through tubes resist clogging, resulting in extended life of the cooler. The wall thickness of the heat exchanger tubes are more than twice as thick then the factory tubes. Features: Fully Pressure Tested Durable Stainless Steel Construction Thick-Walled Heat Exchanger Tubes Direct-Flow Design To Reduce Clogging 100% Hand TIG-Welded By Certified Craftsmen Silicone Hose Designed For Longer Service Life
AFE BladeRunner EGR Cooler 46-90073 15398 8.00 AFE BladeRunner EGR Cooler 46-90073
$ 284.05
No Core Charge, No Core Exchange! AFE Power's square body replacement EGR Cooler is a direct fit for 2004-2007 V8-6.0L Ford Powerstroke trucks. This EGR Cooler is a 100% new unit, not remanufactured. The cooler utilizes larger than OE diameter tubes with a thicker wall to reduce clogging, extend life and resist failure. The unit is TIG welded and pressure tested at the factory. Gasket kit sold separately. New Construction: aFe EGR coolers are constructed from new stainless steel components. All connections are welded not brazed, for reliability. Direct-Flow Design: 7-large diameter flow-through tubes resist clogging, resulting in extended life of the cooler. The heat exchanger tube wall thickness is more than twice as thick as the OE unit. Also Fits: Ford Excursion 04-05 V8-6.0L (td) Features: Improved Direct-Flow Design Prevents Failures All New Construction, Not A "Repaired" or Refurbished Unit Does Not Defeat Any Intended Emission Control Devices or Systems Will Not Cause A Check Engine Light Increased Reliability Over The OE Unit All Stainless-Steel Construction Lifetime, Parts-Only Warranty Direct-Replacement No Core Charge Gasket Kit Sold Separately
BD-Power 1090201 EGR Cooler 19558 6.00 BD-Power 1090201 EGR Cooler
$ 375
BD-Power 1090201 EGR Cooler eliminates the common failure points in the OEM units that can cause coolant to leak into the cylinders creating a hyrdolock condition which will damage the head gaskets and possibly the heads themselves. Water deflectors are also added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert, and, come with a 5-year limited warranty. BDs replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. Features: Uses Water Deflectors To Increase Turbulence To Coolant Flow Exchange Units Are Pressure Tested No Performance Tuner Required Will Not Throw Codes 5-Year Warranty This improved Round-style EGR cooler fits all 6.0L Fords made BEFORE 9/22/03.
BD-Power 1090202 EGR Cooler 14139 7.00 BD-Power 1090202 EGR Cooler
$ 315
BD-Power 1090202 EGR Cooler eliminates the common failure points in the OEM units that can cause coolant to leak into the cylinders creating a hyrdolock condition which will damage the head gaskets and possibly the heads themselves. Water deflectors are also added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert, and, come with a 5-year limited warranty. BDs replacement Heavy Duty EGR Coolers for 04.5-07 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. Features: Uses Water Deflectors To Increase Turbulence To Coolant Flow Exchange Units Are Pressure Tested No Performance Tuner Required Will Not Throw Codes 5-Year Warranty This improved Square-style EGR cooler fits all 2004 6.0L Fords made AFTER 9/22/03.
Bostech EGR500 EGR Cooler 13085 10.00 Bostech EGR500 EGR Cooler
$ 259.95
The Bostech EGR500 EGR Cooler solves the common failure in your 2004-2007 Ford 6.0L Powerstroke. Most OEM coolers are failing due to cracking, which causes the water and exhaust to mix, or from becoming clogged with exhaust deposits. Bostech has developed a process making the cooler much more reliable and maintenance free. The Bostech design uses T304 stainless steel tubing to replace the turbulator design used in most OEM coolers. The stainless steel tubing is tig welded to precision laser cut plates that are attached to the cooler housing. This will ensure the cooler will operate under the toughest of environments. This is a must for mass transit vehicles like school buses, ambulances, and wreckers/rollbacks. Features: Remanufactured Upgraded Design Late Model "Square Cooler" Lifetime Unlimited Mileage Warranty Replaces Ford OE Cooler Part# 4C3Z-9P456-AJ, 1845145C99
Bostech EGR501 EGR Cooler 32429 10.00 Bostech EGR501 EGR Cooler
$ 259.95
The Bostech EGR501 EGR Cooler solves the common failure in your 2003-2004 Ford 6.0L Powerstroke. Most OEM coolers are failing due to cracking, which causes the water and exhaust to mix, or from becoming clogged with exhaust deposits. Bostech has developed a process making the cooler much more reliable and maintenance free. The Bostech design uses T304 stainless steel tubing to replace the turbulator design used in most OEM coolers. The stainless steel tubing is tig welded to precision laser cut plates that are attached to the cooler housing. This will ensure the cooler will operate under the toughest of environments. This is a must for mass transit vehicles like school buses, ambulances, and wreckers/rollbacks. Features: Remanufactured Upgraded Design Round Early Model Cooler Lifetime Unlimited Mileage Warranty Replaces Ford OE Cooler Part# 3C3Z-9P456-B
Bostech EGV02600 EGR Valve 13055 2.00 Bostech EGV02600 EGR Valve
$ 99.95
Replace the failed unit in your 2003-2007 Ford 6.0L Powerstroke with the Bostech EGV02600 EGR Valve. EGR valves are replaced quite frequently due to soot build up that occurs. After build up begins to occur, the valve doesn't open and close properly causing the vehicle to run poorly. Many people initially try to clean these but they cannot be cleaned efficiently using conventional methods. Bostech has developed a process that completely cleans the valves, and tests them with methods that replicate operating conditions. Features: Remanufactured Stock Replacement 13 Month Unlimited Mileage Warranty Replaces OE Part#: 4C3Z-9F452-A, 1846491C91, CX2056, CX2467RM
Bostech WH02971 Exhaust Gas Recirculation (EGR) Valve Connector 32580 1.00 Bostech WH02971 Exhaust Gas Recirculation (EGR) Valve Connector
$ 29.95
Replace just the broken connector instead of the whole wiring harness in your 2003-2007 Ford 6.0L Powerstroke with the Bostech WH02971 Exhaust Gas Recirculation (EGR) Valve Connector. Bostech's electrical connectors are designed to provide you with a convenient and affordable option for replacing damaged sensor connectors. Features: For EGR Valve Connector Replacement 13 Month Unlimited Mileage Warranty Bostech Old Part#: ISK971
Bullet Proof Diesel EGR Cooler NT-EGRC-0 9384 10.00 Bullet Proof Diesel EGR Cooler NT-EGRC-0
$ 450
Eliminate the common factory EGR cooler issues on your 2003-2004 Ford 6.0L Powerstroke with a Bulletproof Diesel NT-EGRC-0 EGR cooler. This stainless steel EGR cooler features an improved design with thicker cooling tubes, an all-welded contruction, and has double the coolant capacity than the factory EGR cooler. Designed to work with your factory components, this EGR Cooler retains the use of the factory EGR system and will not cause any check-engine lights.Features:Direct Replacement Thicker Cooling Tubes No Special Tuning RequiredWorks With All Factory ComponentsLimited Lifetime Warranty Note: This improved Round-style EGR cooler fits all 6.0L Fords made BEFORE 9/22/03. Gaskets are NOT included.
Bullet Proof Diesel EGR Cooler NT-EGRC-1 9383 10.00 Bullet Proof Diesel EGR Cooler NT-EGRC-1
$ 350
Eliminate the common factory EGR cooler issues on your 2004-2007 Ford 6.0L Powerstroke with a Bulletproof Diesel NT-EGRC-1 EGR cooler. This EGR cooler features an improved stainless steel design with an all-welded contruction that is stronger and more resistant to fatigue and heat stress failure. Designed to work with your factory components, this EGR Cooler retains the use of the factory EGR system, keeping you emissions compliant and will not cause any check-engine lights. Features:Direct ReplacementNo Special Tuning RequiredWorks With All Factory ComponentsLifetime Parts-Only WarrantyCalifornia CARB# D-730Note: This improved square-style EGR cooler fits all 6.0L Ford Powerstrokes made on 9/22/03 or later. Gaskets are NOT included.
Dorman 598-113 Exhaust Gas Recirculation (EGR) Tube 29286 1.00 Dorman 598-113 Exhaust Gas Recirculation (EGR) Tube
$ 18.4
The Dorman 598-113 Exhaust Gas Recirculation Tube is a direct replacement for your 2003-2004 Ford 6.0L Powerstroke. Dormans EGR Tube is durable against stress fractures, corrosion, and blockage from carbon buildup. Some models have been Dorman-engineered to include a modified flex joint that reduces the possibility of damage due to heat and vibration. Features: Direct Fit Replacement Stainless Steel Construction For Long Life Cross Reference Numbers: Ford OE Part#: 3C3Z-9D477-BA Navistar Part#: 1844781C1
Dorman 598-144 Exhaust Gas Recirculation (EGR) Tube 29357 1.00 Dorman 598-144 Exhaust Gas Recirculation (EGR) Tube
$ 13.27
The Dorman 598-144 Exhaust Gas Recirculation Tube is a direct replacement for your 2005-2007 Ford 6.0L Powerstroke. Dormans EGR Tube is durable against stress fractures, corrosion, and blockage from carbon buildup. Some models have been Dorman-engineered to include a modified flex joint that reduces the possibility of damage due to heat and vibration. Features: Direct Fit Replacement Stainless Steel Construction For Long Life Cross Reference Numbers: Ford OE Part#: 5C3Z-9D477-A Navistar Part#: 185008C1
Dorman 904-199 EGR Cooler Hose 29246 1.00 Dorman 904-199 EGR Cooler Hose
$ 26.93
The Dorman 904-199 EGR Cooler Hose for your 2003-2007 Ford 6.0L Powerstroke is made from durable, heat-resistant silicone for a long life. Dorman's EGR Cooler Hose securely connects the EGR cooler to the oil cooler so that coolant flows properly between the two. Its an affordable alternative to replacing the entire EGR Cooler Kit. Features: Direct Replacement Necessary O-Rings Are Pre-Installed High Quality Construction To Prevent Leaks Cross Reference Numbers: Ford OE Part#: 4C4Z-8592-AA Navistar Part#: 1837845C2
Dorman 904-219 EGR Valve 29374 2.00 Dorman 904-219 EGR Valve
$ 118.95
The Dorman 904-219 EGR Valve is an essential part of the exhaust gas recirculation (EGR) system on your 2003-2007 Ford 6.0L Powerstroke. Dormans EGR Valve effectively recirculates exhaust gas to be re-burned in the intake manifold. It withstands extreme heat and carbon build-up for a long service life. Features: Direct Fit Quality Tested To Ensure Function Cross Reference Numbers: Ford OE Part#: 4C3Z-9F452-A, 4C3Z-9F452-ARM, 5C3Z-9F452-AA, 5C3Z-9F452-ARM Navistar Part#: 1846490C91, 1846491C91
Dorman 904-260 EGR Cooler 29414 5.00 Dorman 904-260 EGR Cooler
$ 262.95
The Dorman 904-260 EGR Cooler is a direct replacement for the problematic factory EGR Cooler. The Dorman EGR Cooler is quality-engineered to cool exhaust gas and recirculate it back to the engine. Replacement prevents coolant from leaking into the exhaust manifold and may protect the engine from extensive damage. Features: Direct Fit Includes Gaskets and Seals Quality Inspected To Ensure Standards Replaces OE Part#: 3C3Z-9P456-B Application Note: Cooler Kit; To 9/22/03; To Engine Serial No. 6155636 (Indianapolis Plant) or To Engine Serial No. 94580 (Huntsville Plant)
Ford 3C3Z-8287-CB EGR Cooler Clamp 27287 1.00 Ford 3C3Z-8287-CB EGR Cooler Clamp
$ 20.64
The Ford 3C3Z-8287-CB EGR Cooler Clamp is a direct replacement for your 2003-2007 Ford 6.0L Powerstroke. This OE clamp joins the exhaust Pp-Pipe to the EGR Cooler.
Ford EGR Valve 10282 2.00 Ford EGR Valve
$ 209.2
4C3Z-9F452-A - 03-04 6.0L Powerstroke 5C3Z-9F452-ARM - 04.5-07 6.0L Powerstroke
PPE 316129503 EGR Cooler 31316 5.00 PPE 316129503 EGR Cooler
$ 359.99
The PPE 316129503 EGR Cooler for your 2003-2004 Ford 6.0L Powerstroke upgrades your factory EGR Cooler with PPEs 50 State Legal, 6.0L Ford Power Stroke EGR Cooler. This cooler is constructed from heavy duty seamless stainless steel for longer service life. PPE ditched the problematic honeycomb interior found on the factory EGR, in favor of stainless steel tubes which are more robust (virtually eliminating cracks). This design allows for increased coolant and exhaust flow reducing the possibility of clogs and extending service life. Includes all necessary gaskets and seals for easy installation. Features: CARB EO# D-701-3 Upgraded EGR Cooler Heavy-Duty Seamless Tubes Lifetime Warranty
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