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USD 783.37
Part #: MCI409-1025

*Discontinued* MAHLE Engine Overhaul Kit 409-1025

Vehicle Fitment:
12-Valve Diesel 5.9L (See Description For CPL#) | See full application list below
Part #: MCI409-1025
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Description

Application Detail:
  • Fuel: Diesel
  • Engine: 6BTA5.9 (Turbocharged-Aftercooled)
  • Series: B

CPL Number: 1549, 1550, 1815, 1816, 1863, 1901, 1959, 1968, 2022, 2023, 2174, 2265, 2268, 2292, 2308, 2346, 2349

Contents:

Rebore Kit Assembly
Part #
Piston
224-3520
Ring Set, Chrome
S41518

Connecting Rod Bearing (Qty.6)
 Material: TM-112
 Min. Std. Shaft Diameter 2.7160IN - 68.9864MM
 Max. Std. Shaft Diameter 2.7170IN - 69.0118MM
 Min. Vert. Oil Clearance 0.0015IN - 0.0381MM
 Max. Vert. Oil Clearance 0.0045IN - 0.1143MM
 Max. Wall 0.0775IN - 1.9685MM
 Min. Brg. O.D. or Housing Bore 2.8735IN - 72.9869MM
 Max. Brg. O.D. or Housing Bore 2.8745IN - 73.0123MM
 Max. Length 1.2250IN - 31.1150MM

Main Bearing Set#
 MB-3110P  MB-3109P(F)
Positions  1-2-3-4-5-7  6
Material  TM-112  TM-112
Min. Std. Shaft Diameter  3.2672IN - 82.9869MM
 3.2672IN - 82.9869MM
Max. Std. Shaft Diameter  3.2682IN - 83.0123MM  3.2682IN - 83.0123MM
Min. Vert. Oil Clearance  0.0017IN - 0.0432MM  0.0017IN - 0.0432MM
Max. Vert. Oil Clearance  0.0047IN - 0.1194MM  0.0047IN - 0.1194MM
Max. Wall  0.0970IN - 2.4638MM  0.0970IN - 2.4638MM
Min. Brg. O.D. or Housing Bore  3.4638IN - 87.9805MM  3.4638IN - 87.9805MM
Max. Brg. O.D. or Housing Bore  3.4652IN - 88.0161MM  3.4652IN - 88.0161MM
Max. Length  1.1430IN - 29.0322MM  1.4700IN - 37.3380MM




Head Set
HS4068
Automotive Item Grade
OEM Standard Part
Material
Solicor
Sealant
RTV/Sealants Not Required
Torque To Yield
Yes
Package Contents
May Contain Miscellaneous Gaskets & Seals

Lower Set
CS4068
Automotive Item Grade
OEM Standard Part
Package Contents
May Contain Miscellaneous Gaskets & Seals



Vehicle Fitment

YEAR MAKE FOR ENGINE SERIES
1989 Dodge 5.9L 12V Cummins
1990 Dodge 5.9L 12V Cummins
1991 Dodge 5.9L 12V Cummins
1992 Dodge 5.9L 12V Cummins
1993 Dodge 5.9L 12V Cummins
1994 Dodge 5.9L 12V Cummins
1995 Dodge 5.9L 12V Cummins
1996 Dodge 5.9L 12V Cummins
1997 Dodge 5.9L 12V Cummins
1998 Dodge 5.9L 12V Cummins
Disclaimer: XDP is in no way affiliated with Cummins or any of its subsidiaries or related companies, and that Cummins has not authorized the sale of any of XDP's parts, and has not tested or approved any of XDP’s parts for use in genuine Cummins brand products.

Specifications

  • MPN 409-1025
  • SKU MCI409-1025
  • ID 16246
  • Manufacturer Name MAHLE
  • Shipping Weight 15.00 lb.
  • Shipping Length 50 in.
  • Shipping Width 24 in.
  • Shipping Height 10 in.
  • Fuel Type Diesel
  • Prop 65 Prop 65 WarningWARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
  • Internal L0R0

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Questions and Answers

Is this a complete re-seal kit? And would I be able to exchange head gaskets if I need a thicker one?
View Staff Answer 
Answer

The MAHLE B SERIES OVERHAUL KIT 409-1025 is a complete overhaul kit that will include all top and bottom end gaskets required when performing an engine overhaul.

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