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USD 179.95
Part #: XD180

XDP 6.0L EGR Cooler XD180

2004-2007 Ford 6.0L Powerstroke (Square Cooler)
Part #: XD180
★★★★★ ★★★★★ 3 Reviews
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The XDP 6.0L EGR Cooler XD180 is the perfect solution for repairing the Exhaust Gas Recirculation (EGR) system in your 2004-2007 Ford 6.0L Powerstroke. While the EGR is a common failure item on the Ford 6.0L Powerstroke, replacing it with factory components leads to the same problems, over and over. The XDP EGR Cooler Upgrade features re-designed internal passages that increase flow over the factory stuffed fin design that is prone to clogging and failure. 

  • Larger Diameter Cooling Passages
  • Retains Full Functionality Of EGR System
  • Bolt-On Replacement For Factory EGR Cooler
  • Includes Gaskets and all necessary hardware for installation
Note: This improved Square-style EGR cooler fits all 2004 6.0L Fords made AFTER 9/22/03

Warranty Info:
Products manufactured by XDP carry a 1-Year warranty against defects in materials and craftsmanship. The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the product's kit. Click Here for full warranty policy.

Vehicle Applications

2004 Ford 6.0L Powerstroke
2005 Ford 6.0L Powerstroke
2006 Ford 6.0L Powerstroke
2007 Ford 6.0L Powerstroke


  • MFG. Number XD180
  • Manufacturer Name XDP
  • Shipping Weight 6.00 lb.
  • Fuel Type Diesel
  • UPC 857062006088
  • Warranty Yes
  • Warranty Info 1 Year / Unlimited Mileage
  • Prop 65 WARNING: Cancer & Reproductive Harm -
  • Cross Reference # 4C3Z-9P456-AJ, 1845145C99


★★★★★ ★★★★★
4.7/5 Stars out of 3 Reviews
Seems great!
(MA) | April 9th, 2021
Good looking cooler, well built. Had to bend the tube alittle so the boot fit better but other than that it has worked well!
EGR cooler upgraded
(IA) | October 21st, 2020
Seems to be a good part and came with all the gasket and hardware, but this being my first one. It would have been nice to have a little paperwork telling where all the little parts in the bag went and maybe say the bushings are only for 2003 model Fords? It was like a hidden picture hunt trying to find where everything went. Lol.... All and all good part though and fit perfect👍
Just purchased this...
(Colorado Springs, CO) | January 11th, 2020
Ordered it, chose 3-day shipping, received it on time. Seems to be good, high quality metal work/welds. Installed today, we’ll see how it performs. (Studded 6.0, brand new oil cooler, filtration kit, stock injectors, turbo, BPD FICM - 58V)

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Questions and Answers

what is the warranty on the XD180
View Staff Answer 
1 Year

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Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.