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Part #: XD140

XDP Powerstroke Solution (EGR Race Track Kit, Oil Cooler and Intake Gaskets)

2003-2007 Ford 6.0L Powerstroke
Part #: XD140
  4 Reviews
$506.62
Quickships by next business day
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  4 Reviews

Description

The XDP Installer Series EGR Race Track Kit is designed to completely replace the Exhaust Gas Recirculation system (EGR) found on your 6.0L Powerstroke equipped Ford Super Duty. The factory EGR system is prone to many issues such as stuck EGR valves to leaking EGR coolers and even pressurization of the cooling system.

Oil Cooler

Ford's newest version oil cooler for the 6.0L Powerstroke. Thicker internal fins minimize the chance of cooler failure. This is a new Ford OEM (not re-manufactured) oil cooler. Includes gaskets for installation.

Oil Cooler Screen

A Ford design update changed the oil screen material from a cloth screen which came on all 03-07 6.0L engines to a stainless steel screen. This change allows for better filtration of particles in oil and will not tear like the original cloth screen.   

Intake Gaskets

Removal of the intake manifold is necessary to install the oil cooler. As a result, we supply you with a new set of intake manifold gaskets.

Turbo Bolt / O-Ring Kit

New mounting bolts for re-installation of the turbo and pedestal. New spacer washers and line clip along with new O-Rings for the oil return and pick up lines going to and from the turbo. Also included is a new paper gasket that fits in-between the turbo and turbo pedestal.


Note:  Installation of EGR Race Track Kit will cause trouble codes on 05-07 model year trucks. Aftermarket tuning is required.



Kit Contents:

XDP Installer Series EGR Race Track Kit w/ Up-Pipe
Ford Oil Cooler      
Ford Oil Cooler Screen 
Ford Intake Gaskets             
Ford Turbo Bolt / O-Ring Kit




Specifications

  • MFG. Number XD140
  • Manufacturer Name XDP
  • Shipping Weight 10.00 lb.
  • Shipping Length 16 in.
  • Shipping Width 16 in.
  • Shipping Height 9 in.
  • UPC 857062006866

Reviews

Great kit!
Michael Ungerank
Location: Knox, IN
Kit installed very easily for me. All parts are very good quality. My only complaint was the intake manifold to front cover o-ring is not in this kit. Mine leaked after finishing project. Had to pull intake back off again.
Bad weld on uppipe
Travis Duval
Location: Hood River, OR
The kit in general is awesome, all high quality parts and it came in great time. But whoever welded the end brackets on the uppipe is not too careful of a welder. I'd expect the product to be inspected better before sent to the customer. It will hold and work, but they heated it too much and melted portions of it. It even has discoloration on it from over heating the metal. It looks like a highschooler welded it. Dont have enough time to request a new one since its going on now, so ill have to deal with this one now. Really suprises me with this company.
Problem Solved
David
Location: Tennessee
Great item, high quality parts and hardware. Comes with everything you need. Zero leaks(coolant or exhaust).Customers service is excellent. The kit included a ford packaged turbo gasket , o-ring, bolt kit that was missing a gasket. They had a complete kit on its way to me the next day. I had the dreaded Degas bottle pucking coolant. Thought it was head gasket problems but after some research found the XDP kit. Prior to installing the the kit my ECT/EOT deltas were 15+ degrees just normal driving and 12-16 psi coolant pressure. Now normal driving is around 5 degrees and 5 psi with a max of 10 degrees and 7 psi while towing up a long grade at 65 mph. Thanks for a great product.
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Questions and Answers

Ask XDP a Question about this product (Allow 24-48 hours for reply)

Most Popular Questions

Can I buy just the oil cooler and gasket set? I already purchest the egr delete
View Staff Answer 
Answer

We don’t have a kit with just the oil cooler and gaskets, but feel free to give us a call at 1-888-DIESEL-4 to speak with a Performance Specialist and order the items individually.

I have a 2003 PowerStroke will this kit cause a trouble codes?
View Staff Answer 
Answer
The EGR delete system should not throw a check engine light on 03-04 trucks. On 2005 models it has been noted that if the EGR valve is left in place the truck shouldn't throw any codes. On 06-07 models aftermarket tuning such an SCT is required to avoid any trouble codes.
Do you have to buy new head bolts? Wondering if I would have to buy new head studs to install the gaskets?
View Staff Answer 
Answer

It’s not required, but highly recommended that the stock 6.0L’s have their factory head bolts replaced with stronger ARP Head Studs and new gaskets. We offer this exact kit with the Head Studs and Gaskets.

Are the Gaskets OEM Ford? The Oil Screen Metal? OEM OIL gaskets?
View Staff Answer 
Answer
*All FORD OEM except for the EGR Delete*

OIL COOLER
Ford's newest version oil cooler for the 6.0L Powerstroke. Thicker internal fins minimize the chance of cooler failure. This is a new Ford OEM (not re-manufactured) oil cooler. Includes gaskets for installation.

OIL COOLER SCREEN A Ford design update changed the oil screen material from a cloth screen which came on all 03-07 6.0L engines to a stainless steel screen. This change allows for better filtration of particles in oil and will not tear like the original cloth screen

INTAKE GASKETS Removal of the intake manifold is necessary to install the oil cooler. As a result, we supply you with a new set of intake manifold gaskets.

TURBO BOLT / O-RING KIT New mounting bolts for re-installation of the turbo and pedestal. New spacer washers and line clip along with new O-Rings for the oil return and pick up lines going to and from the turbo. Also included is a new paper gasket that fits in-between the turbo and turbo pedestal.

Kit Contents:

XDP Installer Series EGR Delete Kit w/ Up-Pipe • Ford Oil Cooler • Ford Oil Cooler Screen • Ford Intake Gaskets • Ford Turbo Bolt / O-Ring Kit
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Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.