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Part #:

XDP Powerstroke Solution Kit with Black Diamond Head Gaskets

2004-2007 Ford 6.0L Powerstroke
Part #:
FROM 999.95
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The XDP Powerstroke Solution Kit with Black Diamond Head Gaskets gives you the components needed to address many of the common issues in your 2004-2007 Ford 6.0L Powerstroke. The Solution Kit is designed as a "fix" for the issues with stretched head bolts, blown head gaskets, elevated temperatures from clogged oil coolers, and clogged EGR coolers. XDP's sourced the most popular components and put them together in one kit so you can do it once and do it right. 

XDP EGR Cooler
There's no need to put another cooler back on the truck to fail the same way the factory unit did. The XDP EGR Cooler has an upgraded design with larger diameter internal passages to increase flow. Unlike the factory EGR cooler that has a stuffed fin design. The best part is that this upgrade retains full use and function of the EGR system on your truck. No aftermarket tuning, or modifications are required for installation. 

ARP Head Studs
ARP makes the best fasteners in the industry. Found in many applications from purpose-buit race vehicles to daily driven trucks. With their unrivaled strength, the ARP Head Studs eliminate the head gasket issues caused by the stretching of the factory head bolts. Upgrading to ARP Head Studs adds reliability and durability to your 6.0L Powerstroke.  

XDP Oil Cooler 
The XDP Heavy Duty Oil Cooler is included in the Powerstroke Solution Kit. This Oil Cooler is a direct replacement and features the same revised design as the factory unit to help minimize the chances of Oil Cooler failure. 

Oil Cooler Screen
The Factory Oil Cooler Screen is built from a cloth material that is known to break down over time. The included revised Oil Screen is built with a stainless steel mesh and is considerably more durable than the originally installed Oil Cooler Screen. 

Oil Cooler Gasket Set
To complete the Oil Cooler Installation, the XDP Oil Cooler Gasket Set is included. Manufactured to strict quality standards, the XDP Oil Cooler Gasket Set provides you with a perfect fit and seal just like the factory components.  

Head Gaskets
This Solution Kit includes Black Diamond Head Gaskets featuring a layered stainless steel design that is coated with a fluoroelastomer (rubber) coating. Black Diamond Gaskets are specially made to reduce cylinder head lift to maintain a superior combustion seal. 

18mm Alignment Dowels (XD288) - Manufactured September 30, 2003 - Jan 11, 2006 (verify that the  icp sensor is located on the passenger side valve cover above the glow plug control module).
20mm Alignment Dowels (XD287) - Manufactured  January 12, 2006 and newer.

Additional Gaskets & Seals
Because you need to tear your truck down to install the XDP Solutions Kit, we include the gaskets you need to put your truck back together. Additional seals and gaskets such as the intake manifold and exhaust manifold gaskets are included for a complete installation. 

Kit Includes
XDP EGR Cooler, ARP Head Studs, Black Diamond Head Gaskets, XDP Oil Cooler Kit, Oil Cooler Screen, Oil Cooler Gasket Kit, Intake Gaskets, Turbo Bolt & O-Ring Kit, and Ford OEM Exhaust Gaskets.

  • Solution Kit
  • Increased Reliability
  • Black Diamond Head Gaskets 
  • Addresses Multiple Common Failure Items
Application Note: 
Includes square-style EGR cooler. 
On 2004 models, this kit only fits trucks made after 9/22/03.
Please confirm dowel size when using remanufactured heads.
Most Ford reman heads are 20mm regardless of mfg date. 

Warranty Info:
Products manufactured by XDP carry a 1-Year warranty against defects in materials and craftsmanship. The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the product's kit. Click Here for full warranty policy.

Product Options

XD289 20mm
XD288 18mm


  • Manufacturer Name XDP
  • Shipping Weight 15.00 lb.
  • Shipping Length 26 in.
  • Shipping Width 12 in.
  • Shipping Height 12 in.
  • Fuel Type Diesel
  • Warranty Yes
  • Warranty Info 1 Year / Unlimited Mileage
  • Prop 65 WARNING: Cancer & Reproductive Harm -


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XDP continues to closely monitor the COVID-19 (Coronavirus) outbreak. As an integral part of the automotive supply chain, at this point all call centers and distribution centers remain fully operational to ensure we keep vital service components flowing to vehicles used in transport of goods and emergency response. To ensure the health of our employees, families, and customers, we have made the following procedural changes:

  • Effective 3/16 we have shifted Customer Service hours to 8:30 – 7:00pm EST. To ensure compliance with New Jersey’s recent curfew.
  • Effective 3/18 we have decided to temporarily close both of our retail stores in NJ and NV.
  • Our technical sales team remains available Mon-Fri 8:30am-9pm and Saturday 10:30am-7pm EST.
  • All employees have been encouraged to follow the CDC's recommendations at home and in the workplace.
The circumstances of this virus are fast moving, as such, we will continue to update you with any further operational adjustments as needed. As always, we value your business and appreciate your patience as we manage this situation together.
Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.