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Part #:

XDP Powerstroke Solution with Black Diamond Head Gaskets

2003-2007 Ford 6.0L Powerstroke
Part #:
★★★★★ ★★★★★ 1 Reviews
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The Complete Solution for 6.0L Ford Powerstroke Diesel. This kit includes everything needed to fix all the major problems with the 6.0 Diesel. No more stretched bolts, blown head gaskets, white smoke from the EGR cooler, or defective EGR Valves.

We have put all the best names in the industry together in one complete kit to simplify ordering and to make sure you get everything you need to do the job right the first time.

Note: Installation of EGR Race Track Kit will cause trouble codes on 05-07 model year trucks. Please confirm dowel size when using remanufactured heads. Most Ford OE heads are 20mm regardless of the mfg date. The use of aftermarket tuning is required.

Kit Contents:

XDP Installer Series EGR Race Track Kit w/ Up-Pipe
Black Diamond Head Gaskets by Victor Reinz/MAHLE
Ford Exhaust Gaskets
ARP Head Stud Set
Oil Cooler Kit
Ford Factory Oil Cooler Screen
Ford Factory Intake Gaskets
Ford Factory Turbo Hardware / O-Ring Kit

Component Information

XDP Complete Installer Series EGR Race Track Kit w/ Up-pipe

The XDP Installer Series EGR Race Track Kit is designed to completely replace the Exhaust Gas Recirculation system (EGR) found on your 6.0L Powerstroke equipped Ford Super Duty. The factory EGR system is prone to many issues such as stuck EGR valves to leaking EGR coolers and even pressurization of the cooling system.

Oil Cooler

Upgraded oil cooler for the 6.0L Powerstroke. Thicker internal fins minimize the chance of cooler failure. This is a new (not re-manufactured) oil cooler. Includes gaskets for installation.

Oil Cooler Screen

A Ford design update changed the oil screen material from a cloth screen which came on all 03-07 6.0L engines to a stainless steel screen. This change allows for better filtration of particles in oil and will not tear like the original cloth screen.   

Intake Gaskets

Removal of the intake manifold is necessary to install the oil cooler. As a result, we supply you with a new set of intake manifold gaskets.

Turbo Bolt / O-Ring Kit

New mounting bolts for re-installation of the turbo and pedestal. New spacer washers and line clip along with new O-Rings for the oil return and pick up lines going to and from the turbo. Also included is a new paper gasket that fits in-between the turbo and turbo pedestal.

Head Gaskets

The Black Diamond head gaskets are a MLS style gasket with a coating over the entire gasket top and bottom to allow for a better fit and tighter tolerances.

  • 18 mm Alignment Dowels (XD148) - Manufactured September 30, 2003 - Jan 11, 2006 (verify that the  icp sensor is located on the passenger side valve cover above the glow plug control module)
  • 20 mm Alignment Dowels (XD149) - Manufactured  January 12, 2006 and newer

Head Studs

ARP fasteners makes the best and strongest cylinder head studs on the market today. Your 6.0L came from the factory with head bolts. The factory head bolts were designed to stretch. Over time the bolts stretch past the designed length and allow the gaskets to leak. With ARP head studs there is no more stretch and no longer issues with blown head gaskets.

Exhaust Gaskets

We supply you a new set of Ford OEM exhaust gaskets. The gaskets are coated with a hi temp coating.  

Product Options

XD148 18 mm Alignment Dowels
XD149 20 mm Alignment Dowels


  • Manufacturer Name XDP
  • Shipping Weight 15.00 lb.
  • Shipping Length 12 in.
  • Shipping Width 26 in.
  • Shipping Height 12 in.
  • Prop 65 WARNING: Cancer & Reproductive Harm -


★★★★★ ★★★★★
3.00/5 Stars out of 1 Reviews
Adam (FL Space Coast) | December 21st, 2012
There were no instructions. Luckily I had a Hanes manual and access to youtube in the shop. Over all it is a decent kit, would have been nice if it contained seals to reinstall injectors. My Ford dealer had them so I got by. It is a gigantic pain in the ass to do this job on an F250 so don't have any delusions. Pull the cab or plan to jack the motor around to get the passenger head off.

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Questions and Answers

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Most Popular Questions

Beings the injectors have to be removed, will this kit come with these O-rings?
View Staff Answer 

The XDP Powerstroke Solution Kits do not include the injector O-rings. See out related products below for injector seals as well as a number of other recommended items to finish the job off more properly.

Are the studs that come with the kit ARP 250-4202 Head Studs?
View Staff Answer 

This kit comes with the ARP 250-4202 Diesel Head Stud kit.

Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.