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USD 1303.74 1303.74
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XDP Powerstroke Solution with Ford Factory Head Gaskets

2003-2007 Ford 6.0L Powerstroke
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The Best Solution for your 6.0L Ford Powerstroke Diesel. This kit includes everything needed to fix all the major problems with the 6.0L Powerstroke. No more stretched bolts, blown head gaskets, white smoke from the EGR cooler, or defective EGR Valves.

We have put all the best names in the industry together in one complete kit to simplify ordering and to make sure you get everything you need to do the job right the first time.

Note: Installation of EGR Race Track Kit will cause trouble codes on 05-07 model year trucks. Please confirm dowel size when using remanufactured heads. Most Ford OE heads are 20mm regardless of the mfg date. The use of aftermarket tuning is required.

*For use on trucks built 9/30/03 and later.

Kit Contents:

XDP Installer Series EGR Race Track Kit w/ Up-Pipe
Ford Factory Head Gaskets
Ford Exhaust Gaskets
ARP Head Stud Set
Ford Factory Oil Cooler Kit
Ford Factory Oil Cooler Screen     
Ford Factory Intake Gaskets
Ford Factory Turbo Hardware / O-Ring Kit
Ford Factory Stand Pipes    


XDP Complete Installer Series EGR Race Track Kit w/ Up-pipe

The XDP Installer Series EGR Race Track Kit is designed to completely replace the Exhaust Gas Recirculation system (EGR) found on your 6.0L Powerstroke equipped Ford Super Duty. The factory EGR system is prone to many issues such as stuck EGR valves to leaking EGR coolers and even pressurization of the cooling system.

Oil Cooler

Ford's newest version oil cooler for the 6.0L Powerstroke. Thicker internal fins minimize the chance of cooler failure. This is a new Ford OEM (not re-manufactured) oil cooler. Includes gaskets for installation.

Oil Cooler Screen

A Ford design update changed the oil screen material from a cloth screen which came on all 03-07 6.0L engines to a stainless steel screen. This change allows for better filtration of particles in oil and will not tear like the original cloth screen.   

Intake Gaskets

Removal of the intake manifold is necessary to install the oil cooler. As a result, we supply you with a new set of intake manifold gaskets.

Turbo Bolt / O-Ring Kit

New mounting bolts for re-installation of the turbo and pedestal. New spacer washers and line clip along with new O-Rings for the oil return and pick up lines going to and from the turbo. Also included is a new paper gasket that fits in-between the turbo and turbo pedestal.

Head Gaskets

Ford Factory OEM 6.0L Powerstroke head gaskets. Please check build date for proper dowel size before ordering gaskets.

  • 18 mm Alignment Dowels (XD146) - Manufactured September 30, 2003 - Jan 11, 2006 (verify that the  icp sensor is located on the passenger side valve cover above the glow plug control module)
  • 20 mm Alignment Dowels (XD147) - Manufactured  January 12, 2006 and newer

Head Studs

ARP makes the best and strongest cylinder head studs on the market today. Your 6.0L came from the factory with head bolts. The factory head bolts were designed to stretch but over time the bolts stretch past the designed length and allow the gaskets to leak. With ARP head studs there is no more stretch or issues with blown head gaskets.

Exhaust Gaskets

We supply you with a new set of Ford OEM exhaust gaskets. The gaskets are coated with a hi-temp coating.


  • Manufacturer Name XDP
  • Shipping Weight 15.00 lb.
  • Shipping Length 12 in.
  • Shipping Width 26 in.
  • Shipping Height 12 in.
  • Prop 65 WARNING: Cancer & Reproductive Harm -


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Questions and Answers

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Most Popular Questions

Could i order this kit without the egr delete? How much would that be if its possible?
View Staff Answer 
Sure we can! Give us a shout at 1-888-343-7354 for pricing and avlibility!
Do you have any Power Stroke 6.0L kits that are legal for use in California?
View Staff Answer 

The main reason we cannot ship the Power Stroke Solution Kit to California is because of the EGR delete kit. (You can purchase the Ford Factory Head Gaskets, Ford Exhaust Gaskets, ARP Head Stud Set, Ford Factory Oil Cooler Kit, Ford Factory Intake Gaskets and Ford Factory Turbo Hardware/O-Ring Kit separately and have these shipped to California.)

My truck was built before 9/30/03...what do I order?
View Staff Answer 

Trucks with a manufacturer date of 9-30-03 and earlier (ICP sensor located on HPOP cover and not the passenger side valve cover) require a different 18mm Ford Head Gasket kit.

XDP Item # FO3C3Z-6051-CB (Click Here)
This kit includes the correct style stand pipes that are needed for the "early" 6.0L trucks.

Does this kit come with a warranty?
View Staff Answer 

All of the products within the XDP POWERSTROKE SOLUTION WITH FORD FACTORY HEAD GASKETS will include a 1 year warranty.

Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.