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USD 859.95
Part #: XD405

XDP X-TRA Cool Direct-Fit HD Intercooler XD405

2008-2010 Ford 6.4L Powerstroke
Part #: XD405
★★★★★ ★★★★★ 3 Reviews
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Choose the XDP X-TRA Cool Direct-Fit HD Intercooler XD405 when you want to upgrade the intercooler in your 2008-2010 Ford 6.4L Powerstroke. Like all the XDP X-TRA Cool products, this HD Intercooler is designed to mount in place of your stock equipment using all existing brackets, mounting points, and hoses. The X-TRA Cool HD Intercooler is manufactured using a rugged bar and plate core design to give you improved durability and reliability.

Direct-Fit Intercooler
Each X-TRA Cool Direct-Fit HD Intercooler was designed with the installer in mind, for an easy installation. Since there are no modifications needed to mount it in your truck, this helps save you time and gets your ride back on the road quicker. Simply swap out the factory unit with the HD Intercooler and re-use all your stock brackets, mounting points, and intercooler plumbing components.

Stronger Than Stock
The X-TRA Cool Direct-Fit HD Intercooler is built stronger than your stock intercooler, it can withstand more! Each unit has 100% TIG welded end tanks and a bar and plate core design that offers superior durability and strength to help withstand higher boost pressures and the most extreme conditions.

Proven Heavy-Duty
All X-TRA Cool Intercoolers are pressure tested and rated to withstand 120+ PSI. XDP also backs each intercooler with a 1-year, unlimited mileage warranty. 

Customize It! 
HD Intercoolers come finished in a high quality black coating. Also included in the box is an XDP stencil, if you want to add the iconic 'X' and show off your XDP pride. Paint the 'X' to match your truck, paint it a contrasting color, or leave it leave black for a stealthier appearance, the possibilities are endless!

  • Direct-Fit Replacement
  • Ultra-Durable Bar & Plate Core
  • Pressure Tested & Rated To Withstand 120+ PSI
  • Installs In Factory Location (No Fabrication or Modifications Required)

Warranty Info:
Products manufactured by XDP carry a 1-Year warranty against defects in materials and craftsmanship. The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the product's kit. Click Here for full warranty policy.
Shipping Restrictions Apply shipping restriction icon This product can not be shipped to these states: CA

Vehicle Applications

2008 Ford 6.4L Powerstroke
2009 Ford 6.4L Powerstroke
2010 Ford 6.4L Powerstroke


  • MFG. Number XD405
  • Manufacturer Name XDP
  • Shipping Weight 52.00 lb.
  • Shipping Length 34 in.
  • Shipping Width 31 in.
  • Shipping Height 7 in.
  • Fuel Type Diesel
  • Warranty Yes
  • Warranty Info 1 Year / Unlimited Mileage
  • Prop 65 Prop 65 WarningWARNING: Cancer & Reproductive Harm -
  • Cross Reference # 7C3Z-6K775-C
  • Internal L0.00R11.00


★★★★★ ★★★★★
3.7/5 Stars out of 3 Reviews
Verified Buyer
Order #1808515. Fantastic product
So far so good. Fit perfectly and immediately noticed a drop in my EGTs. This product was bought for the sole purpose of dropping my EGTs a few hundred and it did the trick.
Verified Buyer
Installed on a customers truck, mounting tab broke off within 2,000 miles. Had to pay $220 out of my pocket to get a refund on the broken unit. So for that price I could have just boughten a higher quality brand
Verified Buyer
My order 1720121 love this!!!
I love this!!! So easily put in and so well built. Puts OEM to shame!!! If more manufacturers made them like this they would have an amazing vehicle! This was easy to order and very well packaged. Thanks XD!!!

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