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USD 859.95
Part #: XD406

XDP X-TRA Cool Direct-Fit HD Intercooler XD406

2003-2007 Ford 6.0L Powerstroke
Part #: XD406
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Don't just replace the intercooler in your 2003-2007 Ford 6.0L Powerstroke, upgrade it with an XDP X-TRA Cool Direct-Fit HD Intercooler XD406. Manufactured using a bar and plate core design, the X-TRA Cool HD Intercooler offers a significant upgrade in strength and durability over the stock intercooler. Like all XDP X-TRA Cool products, the HD Intercoolers are designed to mount in the stock location using the existing OEM brackets, mounting points, and hoses.

Direct-Fit Intercooler
X-TRA Cool Direct-Fit HD Intercoolers are specifically designed to provide you with an easy installation. There are no modifications required in order to mount it on your truck. Simply remove the factory unit and swap in the XDP X-TRA Cool Intercooler while re-using all your stock brackets, mounting points, and intercooler plumbing components.

Stronger Than Stock
Each unit has 100% TIG welded end tanks and features a bar and plate core design that offers superior durability and strength to withstand the most extreme conditions and higher boost pressure!

Proven Heavy-Duty
All units are pressure tested before shipping and rated to withstand 120+ PSI. XDP also backs each X-Tra Cool HD Intercooler with a 1-year, unlimited mileage warranty. 

Customize It! 
Intercoolers come standard with a high quality black coating. An XDP stencil is also included in the box, so you can paint the 'X' in any color of your choice. Whether you want to color match your truck and display your XDP pride, or leave it black for that stealth look, the choice is yours!

  • Direct Bolt-In Replacement
  • Ultra-Durable Bar & Plate Core
  • Pressure Tested & Rated To Withstand 120+ PSI
  • Installs In Stock Location (No Modifications Required)

Warranty Info:
Products manufactured by XDP carry a 1-Year warranty against defects in materials and craftsmanship. The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained


  • MFG. Number XD406
  • Manufacturer Name XDP
  • Shipping Weight 54.00 lb.
  • Shipping Length 41 in.
  • Shipping Width 29 in.
  • Shipping Height 8 in.
  • Fuel Type Diesel
  • Warranty Yes
  • Warranty Info 1 Year / Unlimited Mileage
  • Prop 65 WARNING: Cancer & Reproductive Harm -


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XDP continues to closely monitor the COVID-19 (Coronavirus) outbreak. As an integral part of the automotive supply chain, at this point all call centers and distribution centers remain fully operational to ensure we keep vital service components flowing to vehicles used in transport of goods and emergency response. To ensure the health of our employees, families, and customers, we have made the following procedural changes:

  • UPDATE: Effective 6/1 Customer Service resumes normal business hours of M-F 8:30 – 9:00pm EST.
  • Effective 3/18 we have decided to temporarily close both of our retail stores in NJ and NV.
  • Our technical sales team remains available Mon-Fri 8:30am-9pm and Saturday 10:30am-7pm EST.
  • All employees have been encouraged to follow the CDC's recommendations at home and in the workplace.
The circumstances of this virus are fast moving, as such, we will continue to update you with any further operational adjustments as needed. As always, we value your business and appreciate your patience as we manage this situation together.