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USD 1521.89
Part #: AFE46-20102-1

AFE 46-20102-1 BladeRunner GT Series Intercooler With Tubes

2003-2007 Ford 6.0L Powerstroke
Part #: AFE46-20102-1
$1,690.99 $ $1,521.89
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The AFE 46-20102-1 BladeRunner GT Series Intercooler With Intercooler Tubes gives your 2003-2007 Ford 6.0L Powerstroke the flow, and cooling capacity needed to push your truck to the next level. This BladeRunner GT Series Intercooler and tubes represents the next generation of intercoolers. The BladeRunner intercoolers utilize a 3.15" bar and plate core design that is larger than stock and outflows Factory intercooler.

End Tanks:
The unique BladeRunner end tanks are constructed out of 3/16'' TIG-Welded aluminum plates.

3.15" Bar and Plate Core Design:
The use of the bar and plate core design allows for greater airflow.

Billet Aluminum Inlet/Outlets:
This BladeRunner Intercooler uses 3-1/2" billet aluminum inlets and outlets for superior strength and durability.

100% TIG-Welded by certified craftsmen for race proven strength and durability. TIG-Welding provides the strongest welds reducing stress cracks.

Flow and Performance:
The intercooler tubes provided are constructed of 3" mandrel bent powder-coated aluminum tubing for maximum flow. Smooth transition bends allow for low turbulence, increasing horsepower, torque and lowering EGTs. 1/8" NPT auxiliory ports are provided for injection or sensors and include plugs if not used. Comes complete with 5-Ply heavy duty couplings and high quality stainless steel spring loaded t-bolt clamps for a tight and secure installation.

Installation Is A Snap:
Utilizes the factory mounting locations to provide stability for a hassle-free installation. Includes heavy-duty 5-Ply couplings for strength.

The BladeRunner Intercooler is pressure test rated at 200psi which is perfect for high boost applications.


  • 3.15" Bar & Plate Core Design 
  • 100% TIG-Welded Construction
  • Outflows Stock Intercooler & Tubes
  • 3-1/2" Billet Aluminum Inlet/Outlets 
  • 1/8" NPT Auxiliary Ports For Injection Or Sensors 
  • Includes 3" Mandrel-Bent Powdercoated Hot & Cold-Side Tubes


  • MFG. Number 46-20102-1
  • Manufacturer Name AFE
  • Shipping Weight 75.00 lb.
  • Shipping Length 52 in.
  • Shipping Width 30 in.
  • Shipping Height 10 in.
  • UPC 802959465004
  • Warranty Yes
  • Warranty Info 2 Year Limited
  • Prop 65 WARNING: Cancer & Reproductive Harm -


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Emissions Notice

This product is not legal for sale or street use in California. Certain aftermarket products are subject to governmental emission standards regulated by the California Air Resources Board. In order for these products to be legal on a specific vehicle in California, the part number must receive a CARB Executive Order (EO) number. This number makes the part legal for use only on specific years, makes and models of vehicles. A decal with CARB EO number for these parts must be displayed in the engine bay to satisfy smog inspection requirements.