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USD 661.99
Part #: FX116545

Flex-a-lite 116545 Direct-Fit Dual Electric Fans w/ Variable Controller

Vehicle Fitment:
2003-2007 Ford 6.0L Powerstroke | See full application list below
Part #: FX116545
★★★★★ ★★★★★ 6 Reviews
$661.99
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Description

The Flex-a-lite 116545 Direct-Fit Dual Electric Fans w/ Variable Controller for your Ford 6.0L Powerstroke will recover horsepower and boost your fuel economy. Replace the stock clutch fan assembly in your Super Duty with this dual high-performance electric fan system. Featuring two 15-inch S-Blade electric fans and a Flex-a-lite Variable Speed Controller that varies the fan speed from 60-100 percent, depending on radiator temperature. These powerful fans move up to 6,800 CFM of airflow!

Features:
  • Direct-Fit Bolt-On Design
  • Quicker Engine Warm Up
  • Up To 6,800 CFM Of Airflow
  • Meets Recommended Factory GCVW Ratings
  • Includes Variable Speed Controller With AC Relay
  • 1-Year Warranty

Specifications:
Legacy Model Number: 274
Height (inches): 26 3/8 in.
Width (inches): 29 1/2 in.
Depth (inches): 4 1/4 in.
Air Flow (cfm): 6,800
Fan Diameter (inches): Dual 15 in.
Number of Blades: 8
Amperage Draw: 36-48
Fuse Rating (amp): (2) 30-AMP Circuit Breakers, (1) 60-Amp Fuse

Specifications

  • MPN 116545
  • SKU FX116545
  • GTIN 088657804622
  • ID 20203
  • Manufacturer Name Flex-a-lite
  • Shipping Weight 22.00 lb.
  • Shipping Length 32 in.
  • Shipping Width 27 in.
  • Shipping Height 6 in.
  • Fuel Type Diesel
  • Warranty Info 1 Year
  • Prop 65 Prop 65 WarningWARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
  • Cross Reference # 274, FX274
  • Internal L2R0

Reviews

★★★★★ ★★★★★
2.2/5 Stars out of 6 Reviews
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5
1
Great materials and good idea but with major design flaws..
2
Pro Review... This package is very nice and very well made, and kudos to the factory fan module addition. However, the implementation has some design flaws that prevent it from working as it should. 1.. Really needs larger capacity fans!! There is more than enough space when installed and the factory shroud etc. is removed to add much more powerful motors to drive more flow. 2.. The shroud kills the airflow! It blocks half the radiator from free flowing air. 3.. Fitment is really only designed for factory/OEM Radiator. (If you have an aftermarket upgrade like Mishimoto etc.. This system will only service about 3/4 of the radiator core leaving the rest uncovered. 4. ABSOLUTELY NO ABILITY TO TOW WITH THIS SYSTEM. Even light towing is out. Our test vehicle overheated at a WOT pull (hot day) running empty/no trailer. We installed this on an excursion that does not tow heavy or often. With fully upgraded cooling system etc including Mishimoto radiator Bulletproof Diesels' Air cooled oil cooler etc. The fans can not pull enough CFM to cover the surface area of all the radiators/condensers/oil cooler etc. Not to mention the shroud blocks free airflow around the fans.. leading to all the radiators getting over-saturated VERY quickly. Once saturated, these fans can not overcome it.
On Edge..
2
I want to buy this product but this last review makes sceptical because that is where I'm heading is Colorado. Is this product vigorously tested or put through a heavy load to see if the air that passes through all four stacked coolers is efficient to keep a maintained radiator temperature? Hope someone can respond quickly and hopefully give some insight and not ignore this post.P.s. I'm recommending No on the product for the time being. Will change if information is gathered.
Can't tow or go up a mountain pass
1
I have had it on for one year and haven't towed anything. Last weekend I went up a mountain pass and I overheated because the fans didn't push enough air. I have a bulletproof EGR & Oil Cooler so those aren't the issues. Its just a matter of not being able to handle any load what-so-ever with these fans. They should have done more testing.
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Questions and Answers

Does Flex-a-lite provide any tow ratings for this setup (weight)?
View Staff Answer 
Answer

The Flex-a-lite 274 Direct-Fit Dual Electric Fan meets recommended factory GCVW ratings.




How much more air do these flow than the stock Ford F350 6.0L fan? Whats the warrenty?
View Staff Answer 
Answer

Your stock clutch fan can flow up to 10,000 CFM. The Flex-a-lite 274 Direct-Fit Dual Electric Fans can flow up to 6,800 CFM. (This modification is intended recover horsepower and boost your fuel economy.)

Flex-a-lite warrants to the original purchaser/user, all Flex-a-lite products to be free of defects in material and workmanship for a period of 365 days (1 year) from date of purchase. Flex-a-lite products failing within 365 days (1 Year) from date of purchase may be returned to the factory through the point of purchase, transportation charges prepaid. If, on inspection, cause of failure is determined to be defective material or workmanship and not by misuse, accident or improper installation, Flex-a-lite will replace the product free of charge, transportation prepaid.

How many amps does it consume at 100% fan speed? What amp alternator is required?
View Staff Answer 
Answer
These fans consume 36-48 amps. A factory charging system in good working condition will have no trouble running these fans.
Does this plug into stock fan plug? If not, how does it know when something else (eg a/c or transmission oil) needs fans even if the engine coolant temperature doesn't? Thanks,
View Staff Answer 
Answer
Click Here to view the installation instructions which includes the wiring process.

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