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USD 400
Part #: SSDCP4-6.7F-BP-G2.1

S&S Diesel CP4-6.7F-BP-G2.1 Gen2.1 CP4 Disaster Prevention Bypass Kit

Vehicle Fitment:
2011-2022 Ford 6.7L Powerstroke | See full application list below
Part #: SSDCP4-6.7F-BP-G2.1
★★★★★ ★★★★★ 30 Reviews
$400.00
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Description

Keep the fuel system in your Ford 6.7L Powerstroke protected from potential CP4 pump failure by installing the S&S Diesel CP4-6.7F-BP-G2.1 Gen2.1 CP4 Disaster Prevention Bypass Kit from XDP. S&S Diesel Motorsport, creator of the original Disaster Prevention Kit for the 6.7 Power Stroke, is at it again with a much-improved second generation kit. Since its debut in 2016, the original S&S 6.7L Power Stroke CP4 Bypass Kit (Disaster Prevention Kit) has safeguarded thousands of injectors from CP4 debris. Being a company founded by fuel system engineers, S&S Diesel Motorsport has the ability, and responsibility, to offer the best solutions to fuel system problems. While the original bypass kit offers really good protection from a CP4 failure, the last four years have given the S&S engineers plenty of time to discover and eliminate potential problems.
 
The S&S Diesel Motorsport Gen2.1 6.7L Power Stroke CP4 Bypass Kit features all quick connect lines that eliminates the need for cutting the factory supply line, which is a debris introduction point, especially if the cut is not thoroughly deburred. It also eliminates the need to use a compression fitting, which is a potential leak point. The OE-style quick connect lines also eliminate any threaded joints that are further leak points and have the potential of generating debris during install.
 
The main task of both kits is to supply the CP4 case and the metering unit/plungers independently with clean, filtered fuel, and to reroute case fuel back to the tank. There are two major improvements in how the Gen2.1 kit accomplishes this. The Gen2.1 fuel supply is split off into two separate lines 25-inches from the CP4, which will eliminate the chance of contaminated case fuel back-feeding into the clean fuel supply line. The original bypass kit splits off within an inch of the pump, and is more susceptible to debris back-feeding, if the CP4 failure produces enough debris to clog the fuel return system. The other improvement is what happens to the debris when it exits the pump case. The Gen2.1 kit features a billet return filter head that accepts a readily available Donaldson P550943 spin-on fuel filter which prevents debris from reaching the tank, fuel lines, and supply pump. Previously, victims of a CP4 failure, with the good fortune of having an original bypass kit installed, would still need to drop the tank and deal with all of the debris created by the failed CP4.
 
One would think that major improvements would come at a major price increase. Having a clear understanding of common rail diesel fuel systems, and decades of OE engineering experience, enabled the engineers at S&S to make improvements without increasing production costs. Thanks to efficient design and use of material, the S&S Diesel Motorsport Gen2.1 6.7L Power Stroke CP4 Bypass Kit delivers even more value than the original. Best of all, there is no longer a need to distinguish what year the truck was made, the new Gen2.1 Bypass Kit will fit the Ford F-250/350/450/550 Super Duty pickup trucks with the 6.7 Powerstroke Diesel engine.

Features:
  • Made In The USA
  • Improves CP4 Output Past 3,000 RPM
  • Uses OE-Style Quick Connects (Easy Install)
  • One Part Number Fits All Years (2011 and Newer)
  • New And Improved Gen2.1 Disaster Prevention Kit
  • Fuel Supply Split-Off 25-Inches Away From The CP4 Pump
  • Return Filter Isolates CP4 Debris Before It Goes To The Tank
  • Thoroughly Validated & Proven To Work In Real-World Testing
  • Gen2.1 Billet Filter Head Accepts Standard Spin-On Fuel Filters
  • Safeguards Fuel Injectors, Rails, Lines, And Tank From CP4 Debris
  • Includes Donaldson P550943 Fuel Filter (9-Micron At 99% Efficiency)
  • Can Extend The Range Of A Truck In The Event Of A CP4 Failure

Specifications

  • MPN CP4-6.7F-BP-G2.1
  • SKU SSDCP4-6.7F-BP-G2.1
  • ID 123088
  • Manufacturer Name S&S Diesel
  • Year(s) 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022
  • Make(s) Ford
  • Model(s) F-250, F-350, F-450, F-550
  • Engine(s) 6.7L Powerstroke
  • Shipping Weight 4.00 lb.
  • Shipping Length 16 in.
  • Shipping Width 9 in.
  • Shipping Height 4 in.
  • Fuel Type Diesel
  • E-Code 2
  • EO Number d-756-6
  • Prop 65 Prop 65 WarningWARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
  • Internal L33R0

Reviews

★★★★★ ★★★★★
4.7/5 Stars out of 30 Reviews
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Verified Buyer
CP4 disaster prevention kit
5
I had the kit installed by a friend who has been a mechanic for years. He said it was very easy to install. I feel a ton of relief now that this kit is installed.
Verified Buyer
Order 2100673
5
The old dilly whopper is sitting in an unopened box on my dining room table. Whenever my boss stops working me like a slave I may get around to installing it. 2100673 order number
Verified Buyer
Great Product, pretty good instructions for the novice
5
Not being a full time mechanic, and even less experience working on diesels, the instructions with the pictures is fairly well thought out and very descriptive. For someone who is familiar with the fuel line routing and a good understanding of how the fuel system works would probably have an easier time than I did. If you're fairly mechanically inclined this is not a very difficult project. The most difficult part I had was removing and replacing the upper intake manifold. Pay close attention to all the electrical connections and the order in which things are taken apart so you don't have to back track as well as the hose routing after you put the FCA back on and start putting things back together. The kit is very well designed and having factory connections eliminates issues that come with modifications. Everything is well laid out, the instructions are really good but could be better with a little more information about the fuel lines and specifically what each of the fuel lines are for so you understand the path of the fuel. I would recommend watching a video or two on YouTube for clearer instructions if you're not familiar with the fuel system. All in all this is a great product that I would recommend to anyone that has a CP4. Well done!
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Questions and Answers

Does this set up void Ford's powertrain warranty?
View Staff Answer 
Answer
Legally, a vehicle manufacturer cannot void the warranty on a vehicle due to an aftermarket part unless they can prove that the aftermarket part caused or contributed to the failure in the vehicle (per the Magnuson Moss Warranty Act (15 U.S.C. 2302(C)) . For best results, consider working with performance-oriented dealerships with a proven history of working with customers. If your vehicle manufacturer fails to honor emission/warranty claims, contact EPA at (202) 260-2080 or www.epa.gov. If federal warranty protection is denied, contact the FTC at (202) 326-3128 or www.ftc.gov.
How often does the filter need to be changed?
View Staff Answer 
Answer
S&S Diesel recommends changing the stock fuel filter and the filter in the S&S Diesel CP4-6.7F-BP-G2.1 Gen2.1 CP4 Disaster Prevention Bypass Kit every 3rd oil change, every 22,500 miles, or as indicated by the message center on the dash; whichever comes first under normal usage.

For heavy usage like extensive towing, long idle times, or extended low speed driving, filter changes should be done every 15,000 miles, 600 engine hours, or as indicated by the message center on the dash; whichever comes first.

For off road/dusty conditions, the filter should be changed every 7,500 miles, or 300 engine hours.
Can you run this along with a FASS Fuel system?
View Staff Answer 
Answer
The S&S Diesel CP4-6.7F-BP-G2.1 Gen2.1 CP4 Disaster Prevention Bypass Kit is compatible with aftermarket lift pumps that use the OEM supply line to the pump.

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