ARP 250-4202 Diesel Head Stud Kit

PART# 250-4202 | SKU ARP250-4202
★★★★★ ★★★★★ 5.0 (27 Reviews)

Vehicle Fitment For:
2003-2010 Ford 6.0L Powerstroke

See full application list below
$489.99

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Description

Upgrade your 2003-2010 Ford 6.0 Powerstroke with the ARP 250-4202 Head Stud Kit from XDP. It’s a proven fact that OEM head bolts are the weak link in a diesel engine; especially if the engine has been modified. That’s because most engines are typically assembled from the factory using Torque-To-Yield (TTY) bolts and preloaded to yield and beyond (typically 100-110%). Any increases in combustion pressure can lead to problems like blown head gaskets or catastrophic engine failure and because TTY bolts are yielded by design, they should never be re-used.

ARP is the industry leader when it comes to fasteners and manufactures heavy-duty head studs for a wide variety of popular diesel applications. Using 6.0 ARP head studs instead of standard head bolts provides your engine with the clamping force required to keep your cylinder heads from lifting and blowing a head gasket due to higher combustion pressures. For the Ford 6.0 Head Studs, ARP starts with a premium grade ARP2000 alloy that is rated far superior to aircraft quality alloy steels. ARP2000 is an alloy steel that can be safely heat treated to a higher level, producing a greater strength material than Chrome Moly 8740. While 8740 and ARP2000 share similar characteristics, ARP2000 is capable of achieving a higher clamp load at 220,000 psi.

Each stud is placed vertically into special racks and precisely heat-treated. This procedure ensures complete heat penetration, and the results are far superior to those lesser quality Ford 6.0 head studs from other manufacturers who just dump pieces in a basket and hope for the best. ARP head studs then go through a centerless grinding process to ensure that they are perfectly concentric. As many as ten machining steps are required to achieve this level of accuracy. The thread rolling operation (to MIL-S-8879A specs) is also done after the heat-treatment, which gives them about 2000% (that’s twenty times) better fatigue strength than lesser studs that are threaded prior to heat-treat. It costs a lot more to do it this way, because it’s tough on tooling, but the results are well worth the extra effort. Fasteners are then shot-peened to remove any surface irregularities and improve overall external integrity. The final step is a metal finishing process that is also performed in-house at ARP with a black oxide coating applied for long lasting corrosion resistance.

There is a good reason that virtually every top professional engine builder relies on ARP head studs for their all-out competition powerplants. Simply put, there’s not a better stud setup on the market today. These 6.0 Powerstroke ARP Head Studs are a direct-fit for 2003-2007 Ford F-250/350/450/550 Super Duty, 2004-2010 Ford E-Series Vans, as well as the 2003-2005 Ford Excursion. ARP also offers Inner Row Head Bolts as an add-on to compliment this head stud kit (sold separately, see related items below).

Features:
  • Proprietary ARP 2000 Material
  • Rated At 220,000 Psi Tensile Strength
  • Includes Chrome Moly Steel 12-Point Nuts
  • Black Oxide Coating For Added Corrosion Resistance
  • Centerless Ground To Ensure They Are Perfectly Concentric
  • Improved Clamping Force Prevents Cylinder Heads From Lifting
  • Broached Stud Ends Install & Make Cylinder Head Removal Easier
  • Heat-Treated Prior To Thread Rolling And Machining For Optimum Fatigue Strength
  • Shot-Peened To Remove Any Surface Irregularities And Improve Overall External Integrity
  • Hardened Parallel Ground Washers For An Even Load Distribution And Accurate Torque Readings
  • Comes With 0.5oz Of ARP Assembly Lubricant

Suggested Add-On Items & Install Tips - (Sold Separately, See Related Products):
ARP is aware of forum postings providing incorrect torque values for the 6.0 ARP Head Studs. Please follow the included installation instructions for proper torque specifications and tightening sequence.

Inner Row Head Bolts (Sold Separately):
Purchase the ARP 250-4206 Inner Row Head Bolts, or XDP Inner Row Head Bolt Kit XD3020HB. The Inner Row Bolts allow you to complete the job without having to reuse the factory bolts, or source a new set while your engine is torn down. Inner row head bolts secure the intake side of the cylinder head to the engine block and help to properly complete the factory bolt torque sequence.

XDP Thread Cleaning Chasers (Sold Separately): 
Both the XD40126TC (for head studs), and XD40128TC (for inner row bolts) are a great add-on that will be critical during installation. Thread Cleaning Chasers are an excellent tool to have on-hand to ensure you have properly cleaned the threads in your engine block before the installation of any fasteners. Clean threads provide accurate torque readings and will help give you peace of mind during your engine build or head gasket repair.

Reviews For ARP 250-4202

Overall Rating
5.0/5
27 Reviews
Rating Snapshot
5 ★
26
4 ★
1
3 ★
0
2 ★
0
1 ★
0
Verified Buyer
★★★★★ ★★★★★
shop manager
john | March 12th, 2024
great product
Verified Buyer
★★★★★ ★★★★★
office manager
Tausha (Louisiana) | February 23rd, 2024
I order and use these all the time. Never had an issue. Great product and great company to order from.
Verified Buyer
★★★★★ ★★★★★
Headstuds
Adam (Bulverde Texas) | November 24th, 2023
Very easy install, and was shipped in a very timely manner.
Verified Buyer
★★★★★ ★★★★★
Ford f250
Yei (Orlando) | September 2nd, 2023
Very grateful for everything and the quality of the product!
Verified Buyer
★★★★★ ★★★★★
ARP 250 studs (1921895)
Wayne Turner (Alabama) | February 3rd, 2023
Great product. Use them in every 6.0 I work on and haven’t had a problem yet. They arrived quickly and was packaged nice and neat. Have been buying from XDP for years and will continue to do so.
Verified Buyer
★★★★★ ★★★★★
ARP head studs
Randy (New Hampshire) | June 24th, 2021
Worked great wouldn’t go with any other company 1442671
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Frequently Asked Questions

What are they made out of?
The ARP 250-4202 Diesel Head Stud Kit is made from a proprietary ARP 2000 material. ARP2000 is an alloy steel that can be safely heat treated to a higher level, producing a greater strength material than 8740. While 8740 and ARP2000 share similar characteristics – ARP2000 is capable of achieving a clamp load at 220,000 psi. ARP2000 is used widely in short track and drag racing as an up-grade from 8740 chrome moly in both steel and aluminum rods. Stress corrosion and hydrogen embrittlement are typically not a problem, providing care is taken during installation.
Is there a difference in size, 18 or 20mm? Is this the correct kit for a 2003 6.0?
The ARP 250-4202 DIESEL HEAD STUD KIT will fit all 2003-2007 Ford 6.0L Powerstroke engines regardless of the 18mm or 20mm dowel size in the heads.
Is this for both sides or just one?
The ARP 250-4202 Diesel Head Stud Kit comes with the hardware to do both heads.
Is one kit for both heads or one kit per individual head?
The ARP 250-4202 Diesel Head Stud Kit includes studs for both cylinder heads.
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Specifications For ARP 250-4202

MPN 250-4202
SKU ARP250-4202
GTIN 672036032456
ID 1552
Manufacturer Name ARP
Shipping Weight 13.00 lb.
Shipping Length 8 in.
Shipping Width 11 in.
Shipping Height 3 in.
Fuel Type Diesel
Prop 65 Prop 65 WarningWARNING: Cancer & Reproductive Harm - P65Warnings.ca.gov
Cross Reference # 3C3Z-6065-AA, 3C3Z6065AA, 3C3Z-9N517-AA, 3C3Z9N517AA, 250-4205, XD3001HS, HSK60, HSK60-CS, 318034400, 10270P, 10270, STUD60, ES72242, 1818726CQ, ES72229, GS33494, GS33519
Internal L86R82

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