The Aeromotive 11803 Fuel System offers a true solution to any 2001-2010 GM 6.6L Duramax owner looking to upgrade the fuel system on their truck. Built to be more reliable, more efficient, and more advanced than other products on the market, the Aeromotive Fuel System addresses the common failure points and issues that have plagued the market for years.
The Aeromotive Fuel System separates air and debris to provide your
engine with the cleanest fuel. This kit comes standard with one of the
best filters on the market, the CATERPILLAR 1R-750. Because the pump was
designed with a standard 1"-14 thread, it can fit a wide range of
aftermarket filters so cross-referencing or changing filters is never an
Shaft Seals and Pump Design:
Like all Aeromotive In-Line Pumps, the Aeromotive Diesel Fuel System
features a flow-through design. This means that fuel actually flows
across the motor, because of this, there's no shaft seal to fail which
increases reliability and durability of the pump.
Aeromotive understands that some need their trucks in harsh
environments. For the extreme cold, the Aeromotive 11803 features (2)
8-AN ports to allow engine coolant to warm the pump body. In addition,
the pump is a completely sealed unit allowing it to get wet or be
submerged without skipping a beat.
Aeromotive has worked hard to provide an easy installation for this
fuel system. Featuring high-quality Delphi sealed weatherpack
connectors, the plug and play wiring harness provides power to the pump
with 10-gauge power and ground wires. Aeromotive includes a steel
zinc-plated bracket, hoses, pickup tube and all the components needed to
complete this installation on your Duramax pickup.
Aeromotive has addressed the 1/4 tank issues associated with
aftermarket draw straws by including their patented and proven foam
baffle technology borrowed from their Phantom systems. This baffle keeps
fuel at the pickup point of the 3/4" draw straw and houses the 100
micron pre-filter and return line. By doing this, there is no need to
drill a hole in the bottom of the tank or modify the filler neck.
Unlike other diesel lift pumps, Aeromotive chose to use a spring and
diaphragm design for precise pressure control. The design provides more
control over exact system pressures. The 11803 also comes standard with
a pump mounted gauge so you can refine your pressure tuning without
having to guess.
Retro-Fit Kit, Replaces Existing Fuel Pump
In-Tank Baffle - Eliminates 1/4 Tank Issues
Note: The 11803 Retro-Fit Kit is for use in applications where your current aftermarket fuel system with 1/2" lines is being replaced with the Aeromotive pump.
Aeromotive 11804 Fuel Line & Wiring Kit268272.00
The Aeromotive 11804 Fuel Line and Wiring Kit provides you with the needed components to install the Aeromotive Fuel System on your 2001-2010 GM 6.6L Duramax.
Aeromotive 11805 5/8" Pickup & 1/2" Return Kit268288.00
The Aeromotive 11805 5/8" Pickup and 1/2" Return Kit provides you with the necessary plumbing components for installing the Aeromotive 11802 Fuel Pump on your truck.
Aeromotive 13129 EFI Bypass Regulator328042.00
Fine tune your custom fuel system with the Aeromotive 13129 EFI Bypass Regulator. The EFI Bypass Regulator offers all the features and benefits of an Aeromotive Fuel Pressure Regulator, but in a smaller and lighter package. Capable of supporting up to 1000HP, the 13129 Bypass Regulator can handle high-flow fuel pumps and the most aggressive performance built vehicles. This regulator provides a cleaner, lighter solution where performance is critical, and space is a premium.
1/8" NPT Gauge Port
Vacuum Boost Port
Stainless Steel Mounting Bracket
Base Pressure Adjustable From 30-70 PSI
Fuel Pressure Rises With 1:1 Ratio With Boost
CNC-Machined 6061 T6 Billet Aluminum Construction
(2) ORB-06 Inlet/Outlet Ports and (1) ORB-06 Return Port
Airdog 901-01-0351-QC Suction Tube Kit178312.00
The PureFlow Airdog 901-01-0351-QC Suction Tube Kit, also known as a "draw-straw" is designed to install in your fuel tank for unrestricted fuel flow.
1/2" Diameter For Increased Flow
Fits In Many Applications
For Airdog, Raptor Pump and Other Custom Fuel Systems
1/2" Quick Connect Fitting
Note: Modification may be required if being used with a custom fuel system. BD-Power 1050330 Flow-Max Fuel Tank Sump348673.10
Maximize fuel delivery to your engine with the BD-Power 1050330 Flow-Max Fuel Tank Sump. Designed for a no-tank drop installation, the BD Flow-Max Fuel Tank Sump installs with a single 3" hole and includes a filter screen. A perfect addition to any aftermarket fuel system like the BD-Power Flow-Max Fuel Pumps, and more! Features: Easy InstallationTank Removal Not RequiredMaximizes Amount Of Usable Fuel In Tank BD-Power 1050345 Flow-Max Top Side Draw Straw Kit267541.00
The BD-Power 1050345 Flow-Max Top Side Draw Straw Kit provides you with a high-flow fuel pickup to feed your Flow-Max Lift Pump. Designed to work in conjunction with the existing strainer assembly in your fuel tank, this 1/2" suction tube provides your pump and engine with a constant supply of fuel.Features:For Flow-Max Lift PumpsPulls Fuel From Top Side Of Tank Beans Diesel 280002 Multi-Function Fuel Tank Sump501855.00
The Beans Diesel 280002 Multi-Function Fuel Tank Sump takes the original and revolutionary design to a whole new level. Constructed from 6061 billet aluminum, this sump is super strong and still easy to install! All that's needed is a single 3" hole and a single bolt, which are both included in the kit. This keeps install time quick while minimizing potential leaks. The single O-ring design of the sump as well as the O-ring boss style fittings provides a perfect seal and less possibilities for leaks. These fittings can be used with the popular quick disconnect fittings found on many aftermarket fuel systems or 1/2" push-lock style fuel hose.This makes it just about plug and play for the majority of aftermarket fuel systems in the industry. Being a multi-function design, the 280002 can be used as for a fuel supply with a return, a single outlet (plug included), or as a double feed to supply extra fuel for those higher horsepower trucks.Features:Single Bolt Design6061 Billet AluminumIncludes 3" Hole SawIncludes Hardware and FittingsO-Ring Design For Perfect SealingStainless Drain Plug For Tank ServicingCompatible With Most Aftermarket Lift PumpsBeans Diesel 280031 Beans Machine Micro Sump501862.00
Get the same high quality you've come to expect from Beans Diesel at a price that's easier on your wallet with the Beans Diesel 280031 Beans Machine Micro Sump. Based off Beans original sump, the Micro features the same 1 hole, 1 bolt installation for a fast install that doesn't require dropping the tank. Simply drill a single 1-1/2" hole and place the inner ring inside the tank. The O-ring design prevents leaks and the standpipe cut into the sump reduces the amount of sediments that get into your fuel filter. This entire design has worked so well that it's been copied by companies in China, so beware of cheap knock-offs! The Micro Sump can be used as a fuel feed or return making it perfect for use with today's high flow lift pumps.Features:Made In The USA!Stainless Steel HardwareBrass 1/2" Pushlock FittingRequires A Single 1-1/2" HoleO-ring Design For A Perfect SealWorks With Aftermarket Lift PumpsBillet 6061 Aluminum ConstructionNote: A hole saw or drain is not included. You will need a 1-1/2" hole saw for installation.Diesel RX DRX09SMP Fuel Tank Sump349593.00
Pull fuel from the bottom of your fuel tank with the Diesel RX DRX09SMP Fuel Tank Sump. This Fuel Tank Sump eliminates the 1/4 tank issues associated with a draw-straw style fuel pickup. Built in the USA from corrosion resistant materials. Features:Fuel Tank Drop Not Required4.5" Diameter Mounting FlangeCorrosion Resistant ConstructionIncludes Alignment Screws For InstallationKit Includes:1 Anodized Aluminum Sump Bowl2 Anodized Aluminum Sandwich Plates1 Brass 1/2" Male Push to Lock to -8AN Female Fitting1 Zinc Plated Male 3/8" NPT to Male -8AN Fitting10 Stainless Steel 1/4"-20 Socket Head Cap Screws10 Zinc Plated 1/4" Sealing Washers1 Viton Inner O-ring Seal1 Viton Outer O-ring Seal4 Steel Alignment Set Screws (Used for Alignment Only, Then Discarded)1 Packet of Thread SealerFASS DB-4646 .460 Bead To .460 Bead Fitting334931.00
Build your custom fuel system, or replace components in your FASS System with the FASS DB-4646 .460 Bead To .460 Bead Fitting. This fitting features a .460 bead on both sides. It's commonly used when connecting two factory style or quick-connect fuel lines.
.460 Bead To .460 Bead
Specialty Fittings For Custom Applications
FASS PLB-1212 1/2" Push-Lock To 1/2" Bead Fitting334921.00
Build your custom fuel system, or replace components in your FASS System with the FASS PLB-1212 1/2" Push-Lock To 1/2" Bead Fitting. This fitting features a 1/2" Push-Lock on one side, and a 1/2" bead fitting on the other. It's commonly used in applications where an aftermarket Push-Lock hose is connected to a factory style or quick-connect fuel line.
1/2" Push-Lock To 1/2" Bead
Specialty Fittings For Custom Applications
FASS PLB-1238 1/2" Push-Lock To 3/8" Bead Fitting334911.00
Build your custom fuel system, or replace components in your FASS System with the FASS PLB-1238 1/2" Push-Lock To 3/8" Bead Fitting. This fitting features a 1/2" Push-Lock on one side, and a 3/8" bead fitting on the other. It's commonly used in applications where an aftermarket Push-Lock hose is connected to a factory style or quick-connect fuel line.
1/2" Push-Lock To 3/8" Bead
Specialty Fittings For Custom Applications
FASS PLB-12516 1/2" Push-Lock To 5/16" Bead Fitting334901.00
Build your custom fuel system, or replace components in your FASS System with the FASS PLB-12516 1/2" Push-Lock To 5/16" Bead Fitting. This fitting features a 1/2" Push-Lock on one side, and a 5/16" bead fitting on the other. It's commonly used in applications where an aftermarket Push-Lock hose is connected to a factory style or quick-connect fuel line.
1/2" Push-Lock To 5/16" Bead
Specialty Fittings For Custom Applications
FASS STK-1002 Suction Tube Kit134482.30
The FASS STK-1002 Suction Tube Kit provides a solution to plumbing an aftermarket fuel pump. The Suction Tube Kit is machined from 6061 T-6 Billet Aluminum. The Bulkhead Fitting is comprised of a 5/8" Suction Tube along with a ½" Fuel Return Port. This allows you to plum your FASS return line directly to the bulkhead fitting, eliminating all cutting of the filler neck, and significantly speeding up the installation process. The suction tube is fabricated of PTFE Teflon which can be easily cut to adapt to different depth fuel tanks. Properly installed, you can safely operate down to about 1/8 tank of fuel.
6061 T-6 Billet Aluminum
Both Suction Tube and Return Port
Increases Fuel Delivery
5/8" Suction Tube Port
1/2" Fuel Return Port
Application Note: This suction tube kit installs directly into tank and does not use your factory in-tank module.
FASS STK-1003 Suction Tube Kit (In Fuel Module)273805.00
The FASS STK-1003 Suction Tube Kit (In-Fuel Module) is machined from 6061 T-6 Billet Aluminum with a 5/8" Convoluted Suction Tube that's designed to function as both a suction point and a fuel return port for your FASS Titanium Series lift pump. The convoluted tube is intended to pull fuel from inside the factory fuel module, similar to your factory pickup tube but with improved fuel volume delivery.Features:Works With Factory Fuel Module Both Suction Tube and Return Port Increases Fuel Delivery Eliminates 1/4 Tank Issues 5/8" Suction Tube Port 1/2" Fuel Return Port Application Notes: This product will not fit on 2003-2004 Dodge Cummins applications. Installation of this kit requires modification to the factory in-tank fuel module/basket. FASS STK-1003B 5/8" Suction Tube (In Fuel Module No Bulkhead Fitting)349295.00
Upgrade your existing STK-1002 FASS Bulkhead fitting with the FASS STK-1003B 5/8" Suction Tube (In Fuel Module No Bulkhead Fitting). This kit is intended for those who want to convert their existing bulkhead fitting to pull fuel from the factory fuel basket. This allows for increased fuel volume while eliminating 1/4 tank issues. Features:Works With Factory Fuel Module Requires Existing Bulkhead Fitting Increases Fuel Delivery Eliminates 1/4 Tank Issues Application Notes: This product will not fit on 2003-2004 Dodge Cummins applications. Installation of this kit requires modification to the factory in-tank fuel module/basket.This kit is intended to be an upgrade to the STK-1002 Suction Tube and Bulkhead fitting kit. This kit requires the use of an existing bulkhead fitting. If you do not have a bulkhead fitting, use STK-1003 Kit (see related products below).FASS STK-1005 Bulkhead and Viton Suction Tube Kit500393.00
Install the FASS STK-1005 Bulkhead and Viton Suction Tube Kit to improve fuel volume delivery to your FASS Lift Pump. The STK-1005 utilizes the factory fuel tank module to pull and return fuel to the fuel basket, eliminating 1/4 tank fuel issues. This kit works with 1/2" or 5/8" suction line. A second STK-1005 kit can be installed for not only a high flow FASS suction, but a high flow FASS return, too!Features:Increase Fuel VolumeEliminates 1/4 Tank Fuel IssuesPulls and Returns Fuel To Fuel BasketFor Use With 1/2" Or 5/8" Suction LineNote: Your fuel module must have at least a 3/8" I.D. return tube. If there is not a spare port that is adequate, a separate STK-1005 assembly must be used for the return.FASS STK-5500 Fuel Sump Kit190103.90
The FASS STK-5500 Fuel Sump Kit is designed to be capable of functioning independently or in combination with our Fuel Air Separation System, drivers can now get the benefits that come with a sump but without any of the inherited issues.
Like most sumps on the market, the FASS Sump Kit can pull fuel from the outside of the sump through a pre-tapped 1/2" fuel port. However this brings the inherited issues that a line can catch and pull loose. To fix this issue FASS decided that they would also offer a way to pull fuel from the inside of the tank using a Bulkhead fitting and Suction Tube Kit, effectively eliminating this possibility.
Pulls Fuel From Top Or Bottom Of Tank
Billet Bulkhead Fitting
Eliminates 1/4 Tank Issues
FASS STK-5500B Fuel Tank Sump (With Suction Tube Upgrade)349311.00
Use the FASS STK-5500B Fuel Tank Sump (With Suction Tube Upgrade) to eliminate the 1/4 tank issues common with most aftermarket fuel systems. Get the added benefits of the fuel tank sump, without the risk of the issue of a damaged line under the truck. The FASS STK-5500B Fuel Tank Sump uses a suction tube that will connect to your existing bulkhead fitting so you can pull fuel from the lowest point in your tank, but feed out of the top so you don't have hoses underneath the truck. Features: Pulls From Bottom Of Tank For Trucks With Existing Bulkhead FittingEliminates 1/4 Tank Issues Associated With Aftermarket PumpsApplication Notes: This kit is for use on trucks that already have a bulkhead fitting. If you do not have an existing bulkhead fitting, consider purchasing STK-5500 Kit (See related items below).